Method for estimating an accurate state of charge for initializing a battery management system

• US 9,643,508 B2
• Filed: 08/18/2010
• Issued: 05/09/2017
• Est. Priority Date: 10/09/2009
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH, Samsung SDI Company Limited
• Original Assignee: Robert Bosch GmbH, Samsung SDI Company Limited
• Inventors: Boehm, Andre, Wickert, Stefan
• Primary Examiner(s): Grant, Robert
• Assistant Examiner(s): TRISCHLER, JOHN T
• Application Number:
  US13/500,808
• Publication Number:
  US 20120262126A1
• Time in Patent Office: 2,456 Days
• Field of Search: 320132, 320133, 320104, 320134, 320162, 324426, 324427
• CPC Class Codes: B60L 58/12 responding to state of charge [SoC]
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A method for initializing and operating a battery management system is disclosed. The method comprises the following steps. First, start the battery management system. Next, read battery variables which are stored in a nonvolatile memory of the battery and comprise the last state of charge of the battery. Then measure the open-circuit voltage of the battery. Next, determine an instantaneous state of charge value on the basis of the measured open-circuit voltage. Then determine an estimated value of the state of charge of the battery as a function of both the stored last state of charge of the battery and the instantaneous state of charge value. Then initialize the state of charge in the battery management system using the determined estimated value of the state of charge. Finally, operate the battery management system with the initialized values.

Claims

1. A method for initializing and operating a battery management system of a battery, comprising:

starting the battery management system;

reading, during a startup process after the starting of the battery management system, with the battery management system, an old state of charge of the battery from a nonvolatile memory associated with the battery, the nonvolatile memory being operably connected to the battery management system, the old state of charge being a state of charge value that was previously stored in the nonvolatile memory during a previous shutdown process of the battery management system;

measuring, during the startup process, with a first sensor that is operably connected to the battery management system, a measured open-circuit voltage of the battery;

determining, during the startup process, with the battery management system, a measured state of charge based on the measured open-circuit voltage;

determining, during the startup process, with the battery management system, an estimated state of charge of the battery as a function of both the old state of charge of the battery and the measured state of charge;

performing, during the startup process, with the battery management system, a plausibility check of the estimated state of charge by determining a difference between the measured state of charge and the old state of charge, the plausibility check passing in response to the difference between the measured state of charge and the old state of charge being less than the predetermined threshold value, the plausibility check failing in response to the difference between the measured state of charge and the old state of charge being greater than a predetermined threshold value;

switching off the battery in response to the plausibility check failing; and

initializing a state of charge value in the battery management system using the estimated state of charge and operating the battery management system with the initialized state of charge value in response to the plausibility check passing.

2. The method of claim 1, further comprising:

performing, with the battery management system, a further plausibility check of the measured state of charge, the further plausibility check being performed one of before the battery management system is switched off and before the initialization of the state of charge of the battery system, the further plausibility check comprising;

comparing the measured state of charge with an integral of a current of the battery.

3. The method of claim 1, the determining of the measured state of charge further comprising:

determining the measured state of charge as a function of the measured open-circuit voltage and a family of characteristics dependent on at least one of a temperature of the battery and the open-circuit voltage of the battery.

4. The method of claim 1, further comprising:

measuring, with a second sensor that is operably connected to the battery management system, a current of the battery;

initializing an open-circuit voltage value in the battery management system using the measured open-circuit voltage; and

initializing a current value in the battery management system using the measured current.

5. The method of claim 4, further comprising:

storing, in the nonvolatile memory, at least one of the estimated state of charge, the measured open-circuit voltage, the measured current, a temperature of the battery, and model parameters of a mathematical ageing process of the battery, the storing being performed at least one of before switching off the battery management system and during operation of the battery management system.

6. The method of claim 1, further comprising:

adapting the estimated state of charge over a plurality of measured value cycles during operation of the battery.

7. The method as claimed in claim 6, the adapting of the estimated state of charge further comprising:

adapting the estimated state of charge using input variables of an ageing model, the input variables including;

a measured voltage, a temperature, an integrated charging current and the old state of charge value during a last switching off of the battery, and

a standstill duration, a measured voltage, a temperature and the measured state of charge when starting the battery management system.

8. The method of claim 1, the determining of the estimated state of charge further comprising:

determining the estimated state of charge as a weighted average of the old state of charge and the measured state of charge.

9. The method of claim 8, the determining of the estimated state of charge further comprising:

determining the weighted average with a balanced weighting of the old state of charge and the measured state of charge.

10. The method of claim 8, the determining of the estimated state of charge further comprising:

determining the weighted average with an unbalanced weighting of the old state of charge and the measured state of charge, the unbalanced weighting being based on a period of time between storage of the old state of charge in the nonvolatile memory and determination of the measured state of charge.