Cell balancing module and method in voltage balancing device for a stack of batteries which compares the cell voltages to a coded reference voltage derived from at least two reference voltages

• US 9,647,463 B2
• Filed: 02/14/2012
• Issued: 05/09/2017
• Est. Priority Date: 02/15/2011
• Status: Active Grant

• Current Assignee: ams AG (Ams-Osram AG)
• Original Assignee: ams AG (Ams-Osram AG)
• Inventors: Brandl, Manfred, Vernekar, Sandeep, Ele, Vijay, Singamala, Sudhakar, Babu, V. Veeresh
• Primary Examiner(s): Grant, Robert
• Assistant Examiner(s): Trischler, John
• Application Number:
  US13/985,277
• Publication Number:
  US 20140035532A1
• Time in Patent Office: 1,911 Days
• Field of Search: 320122, 320120, 320128, 320153
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

The invention relates to a cell balancing module, particularly for voltage balancing of a stack of batteries. The cell balancing module comprises an interface (SPI, VrefH, VrefL) to input a coded reference voltage (Vref) and input nodes (In1, . . . , InN) for connecting a stack of energy storage cells (BAT1, . . . , BATn). A switching unit (SW) is connected to each of the input nodes (In1, . . . , InN) and a local balancing unit (loc) coupled to the switching unit (SW) and the interface (SPI, VrefH, VrefL). The local balancing unit (loc) is designed to compare the coded reference voltage (Vref) with cell voltages (VBAT1, . . . , VBATn) of the stack of energy storage cells (BAT1, . . . , BATn) to be connected and to charge balance the stack of energy storage cells (BAT1, . . . , BATn) to be connected depending on the comparison of coded reference voltage (Vref) and cell voltages (VBAT1, . . . , VBATn). The invention also relates to a voltage balancing device and method for cell balancing, particularly for voltage balancing of a stack of batteries.

Claims

1. At least one cell balancing module for voltage balancing of a plurality of stacks of energy storage cells, comprising:

an interface to input a coded reference voltage derived from at least two reference voltages, wherein each cell balancing modules is arranged to locally generate a local reference voltage from the coded reference voltage

input nodes for connecting at least one of the stacks of energy storage cells;

a switching unit connected to each of the input nodes; and

at least one local balancing unit which is coupled to the switching unit and to the interface and which is designed to compare the local reference voltage with cell voltages of the at least one of the stacks of energy storage cells to be connected, and designed to charge balance by charging or discharging the at least one of the stacks of energy storage cells to be connected depending on the comparison of the local reference voltage and the cell voltages,

wherein the coded reference voltage is a digital representation of a reference voltage derived from a total system voltage of the plurality of stacks of energy storage cells,

wherein the interface is a serial interface, and the coded reference voltage is simultaneously sent, as a digital representation, to the at least one local balancing unit via the serial interface,

wherein a number of n cell balancing modules are inter-connected by way of a daisy chain via their respective interfaces,

wherein local generation involves digital-to-analog conversion and the charge balance depends on an analog comparison between the local reference voltage and the cell voltages, and

wherein each cell balancing module is arranged to acknowledge reception of the coded reference voltage by redundancy check.

2. The at least one cell balancing module according to claim 1, further comprising means to synchronize operation of the at least one local balancing unit depending on an external trigger signal to be applied via the interface.

3. The at least one cell balancing module according to claim 1, wherein the interface comprises input and output means to establish the daisy chain connection to further cell balancing modules.

4. The at least one cell balancing module according to claim 1, wherein the at least one local balancing unit comprises means to derive an amount of charge balance of the at least one of the stacks of energy storage cells such as to determine, based on a balance voltage provided at the output of the at least one comparator, whether to charge or discharge the at least one of the stacks of energy storage cells.

5. The at least one cell balancing module according to claim 1, wherein the coded reference voltage is received and decoded locally by the at least one local cell balancing unit.

6. The at least one cell balancing module according to claim 1, wherein the at least one local cell balancing unit comprises multiple local cell balancing units implemented as a network of serially-connected integrated circuits.

7. The at least one cell balancing module according to claim 1, wherein the coded reference voltage is locally converted into analog form, and wherein the cell voltages in analog form are compared with the local reference voltage in analog form.

8. The at least one cell balancing module according to claim 1, wherein the digital representation of the coded reference voltage includes coding for error-free reception at the at least one local cell balancing unit.

9. The at least one cell balancing module according to claim 8, wherein the error-free reception corresponds to cyclic redundancy check.

10. The at least one cell balancing module according to claim 1, wherein the interface is a serial peripheral interface.

11. The at least one cell balancing module according to claim 1 or 10, wherein the at least one local balancing unit comprises:

at least one comparator which is coupled to the switching unit via a first input to enter the cell voltages of the at least one of the stacks of energy cells to be connected and via a second input to enter the local reference voltage, wherein the comparator compares the local reference voltage, with the cell voltages of the at least one of the stacks of energy storage cells to be connected; and

a control logic which is connected to the interface, to an output of the at least one comparator and to the switching unit in which the control logic controls the switching unit such as to electrically connect the cell voltages to the first input of the comparator, respectively.

12. The at least one cell balancing module according to claim 11, wherein the at least one local balancing unit comprises a digital-to-analog converter, which is connected to the second input of the at least one comparator and connected to the control logic via a control channel, and which is designed to convert the coded reference voltage into an analog local reference voltage to be provided at the second input of the at least one comparator, or

wherein the at least one local balancing unit comprises an analog-to-digital converter, which is coupled to the switching unit such as to convert the cell voltages into digital local cell voltages to be provided at the first input of the at least one comparator, and which is controllably connected to the control logic.

13. A voltage balancer device for voltage balancing of one or more stacks of energy storage cells, comprising:

at least one cell balancing module according to claim 1; and

means for coding the coded reference voltage connected to the interface of the at least one cell balancing module.

14. The voltage balancer device according to claim 13, wherein charging nodes are connected

to a power converter to charge, or

to a resistor to discharge the one or more stacks of energy storage cells.

15. The voltage balancer device according to claim 13, wherein the means for coding a coded reference voltage comprise:

voltage measurement circuit designed to determine total system voltage of the plurality of stacks of energy storage cells to be connected;

an analog-to-digital converter connected to the voltage measurement circuit and designed to convert the total system voltage into a digital representation; and

a control unit connected to the analog-to-digital converter and designed to code the coded reference voltage based on the digital representation and to be transmitted via a means for transmitting.

16. The voltage balancer device according to claim 13, wherein

a first cell balancing module is designed to be a master module in the daisy chain of n cell balancing modules,

the other cell balancing modules are designed to be slave modules, and

the daisy chain connection between the master module and slave modules is a serial peripheral interface.

17. The voltage balancer device according to claim 16, wherein the master module is designed to simultaneously

send the coded reference voltage to the slave modules via the daisy chain, and

synchronize charge balancing in the charge balancing modules by controlling the slave modules using a trigger signal to be applied via the respective interfaces.

18. A method for voltage balancing for voltage balancing of a plurality of stacks of energy storage cells, comprising:

encoding a coded reference voltage from at least two reference voltages, wherein each cell balancing modules is arranged to locally generate a local reference voltage from the coded reference voltage

transmitting the coded reference voltage to at least one cell balancing module connected to at least one of the stacks of energy storage cells;

comparing respective cell voltages of at least one of the stacks of energy storage cells at the at least one cell balancing module to the local reference voltage; and

charge balancing by charging or discharging such that the respective cell voltages are adjusted depending on the comparison between the respective stack voltages and the local reference voltage,

wherein the coded reference voltage is a digital representation of a reference voltage derived from a total system voltage of the plurality of stacks of energy storage cells,

wherein the coded reference voltage is simultaneously sent, as a digital representation, to the at least one cell balancing module via a serial interface, and

wherein a number of n cell balancing modules are inter-connected by way of a daisy chain via their respective interfaces,

wherein local generation involves digital-to-analog conversion and the charge balance depends on an analog comparison between the local reference voltage and the cell voltages, and

wherein each cell balancing module is arranged to acknowledge reception of the coded reference voltage by redundancy check.

19. The method for voltage balancing according to claim 18, further comprising:

synchronizing the transmission of the coded reference voltage to the at least one cell balancing module or to further cell balancing modules, and

charge balancing with an external or internal trigger signal.

20. At least one cell balancing module for voltage balancing of a plurality of stacks of energy storage cells, comprising:

an interface to input a coded reference voltage derived from at least two reference voltages, wherein each cell balances modules is arranged to locally generate a local reference voltage from the coded reference voltage

input nodes for connecting at least one of the stacks of energy storage cells;

a switching unit connected to each of the input nodes; and

at least one local balancing unit which is coupled to the switching unit and to the interface and which is designed to compare the local reference voltage with cell voltages of the at least one of the stacks of energy storage cells to be connected, and designed to charge balance by charging or discharging the at least one of the stacks of energy storage cells to be connected depending on the comparison of the local reference voltage and the cell voltages,

wherein the coded reference voltage is a digital representation of a reference voltage derived from a total system voltage of the plurality of stacks of energy storage cells,

wherein the interface is a serial interface, and the coded reference voltage is simultaneously sent, as a digital representation, to the at least one local balancing unit via the serial interface,

wherein a number of n cell balancing modules are inter-connected by way of a daisy chain via their respective interfaces,

wherein local generation involves analog-to-digital conversion and the charge balance depends on a digital comparison between the local reference voltage and the cell voltages, and

wherein each cell balancing module is arranged to acknowledge reception of the coded reference voltage by redundancy check.

21. The at least one cell balancing module according to claim 20, wherein the cell voltages are converted into digital form, and wherein the converted cell voltages in digital form are compared with the local reference voltage in digital form.