Illumination device and method for independently controlling power delivered to a load from dimmers having dissimilar phase-cut dimming angles

• US 9,655,188 B1
• Filed: 02/03/2016
• Issued: 05/16/2017
• Est. Priority Date: 02/03/2016
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Ketra, Inc. (Lutron Electronics)
• Inventors: Bocock, Ryan Matthew, Lewis, Jason E.
• Primary Examiner(s): A, Minh D
• Application Number:
  US15/014,899
• Time in Patent Office: 468 Days
• Field of Search: 315291, 315307, 315246, 315200 R, 315211, 315212
• CPC Class Codes: H05B 45/18 using temperature feedback
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/385 using flyback topology

Abstract

An illumination device and method are provided for controlling light emitting diodes (LEDs). The LEDs (specifically, the LED loads) are controlled, e.g., brightness and color of the LED loads, independent of a phase-cut dimmer applied to the AC mains feeding a DC power supply. The power supply is active dependent upon the duration of a conduction angle supplied from the dimmer. The power supply, however, produces drive currents that are independent from the conduction angle by using a two-stage power supply and a relatively slow and fast control loops that are controlled through a microprocessor based control circuit. Parameters stored in the control circuit are drawn by the microprocessor to control the two-stage power supply to produce the drive currents independent and decoupled from the conduction angle yet dependent on the controller parameters.

Claims

1. An illumination device, comprising:

a dimmer coupled to an AC main and configured to produce a conduction angle between a minimum and maximum conduction angle;

a light emitting diode (LED) load coupled to receive a drive current proportional to a DC power supply current averaged over multiple cycles of the AC main; and

a power supply coupled between the dimmer and the LED load for producing the DC power supply current averaged over multiple cycles of the AC main and drawn from the AC main independent of changes to the duration of the conduction angle up to and including a maximum conduction angle the dimmer is capable of producing when the dimmer is fully on.

2. The illumination device as recited in claim 1, wherein the magnitude of the DC power supply current is independent of the duration of the conduction angle.

3. The illumination device as recited in claim 1, further comprising a control circuit coupled to the power supply and configured to measure the conduction angle, as well as a range of conduction angles from the minimum conduction angle to the maximum conduction angle capable of being produced by the dimmer.

4. The illumination device as recited in claim 1, wherein the power supply is configured to draw the DC power supply current averaged over multiple cycles of the AC main from the AC main onto the LED load corresponding to a series of pulses, each of which have an active logic state that ranges in duration independent of a range in duration from the minimum and maximum conduction angle, and wherein changes to the range in duration of the active logic state causes a corresponding change in drive current applied to the LED load.

5. The illumination device as recited in claim 4, further comprising:

a transistor comprising a gate and a conduction path;

a transformer comprising a primary winding and a secondary winding, wherein the primary winding is coupled to the conduction path and the secondary winding is coupled to an output capacitor that is coupled to an output of the DC power supply; and

wherein the series of pulses are applied to the gate resulting in current drawn onto the primary winding from the conduction path and then commuted to the secondary winding and applied as a DC output voltage stored on the output capacitor.

6. The illumination device as recited in claim 4, wherein the DC power supply current can extend downward to 100 mAmps.

7. The illumination device as recited in claim 1, wherein the drive current can be reduced to 0.1% of what the dimmer can produce when adjusted to a maximum conduction angle.

8. The illumination device as recited in claim 1, wherein the drive current can be increased beyond what the dimmer can produce when adjusted to a maximum conduction angle.

9. An illumination device, comprising:

a dimmer coupled to an AC main and configured to produce a conduction angle between a minimum and maximum conduction angle;

a light emitting diode (LED) load coupled to receive a drive current proportional to a DC power supply current during a duration of the conduction angle;

a power supply coupled between the dimmer and the LED load for producing the DC power supply current drawn from the AC main;

a control circuit coupled to the power supply for adjusting the DC power supply current across a range that is dissimilar to what the dimmer can supply if the output of the dimmer is AC/DC converted and applied as the drive current; and

wherein the range in magnitude of the DC power supply current can extend to less than what the dimmer can supply if the output of the dimmer is AC/DC converted and applied as the drive current.

10. The illumination device as recited in claim 9, wherein the DC power supply current can extend downward to 100 mAmps.

11. The illumination device as recited in claim 9, wherein the DC power supply current can extend downward to a DC current that is 0.1% of what the dimmer can supply via the power supply excluding the control circuit when the dimmer is adjusted to a maximum conduction angle.

12. An illumination device, comprising:

a dimmer coupled to an AC main and configured to produce a conduction angle between a minimum and maximum conduction angle;

a light emitting diode (LED) load coupled to receive a drive current proportional to a DC power supply current during a duration of the conduction angle;

a power supply coupled between the dimmer and the LED load for producing the DC power supply current drawn from the AC main;

a control circuit coupled to the power supply for adjusting the DC power supply current across a range that is dissimilar to what the dimmer can supply if the output of the dimmer is AC/DC converted and applied as the drive current; and

wherein the magnitude of the DC power supply current and a duration of the DC power supply are each independent of the duration of the conduction angle.

13. A method for supplying an AC main to a light emitting diode (LED) load, comprising:

adjusting a dimmer coupled to the AC main between a minimum conduction angle and a maximum conduction angle;

detecting the amount of DC power supply current drawn from the AC main between a range of the minimum and maximum conduction angle; and

changing the amount of DC power supply current to a range of DC current that is independent and different from what the dimmer can supply via AC/DC conversion when the dimmer is set between the minimum and maximum conduction angle.

14. The method as recited in claim 13, wherein the minimum of the range of DC power supply current resulting from the changing step further comprises setting a drive current through the LED load downward to 0.1% of what the dimmer can supply via AC/DC conversion when the dimmer is set at the maximum conduction angle.

15. The method as recited in claim 13, wherein the maximum of the range of DC power supply current (Ips) resulting from the changing step further comprises setting a drive current through the LED load greater than what the dimmer can supply via AC/DC conversion when the dimmer is set at a maximum conduction angle.

16. The method as recited in claim 13, wherein said changing comprises wirelessly changing the amount of DC power supply current.