Puckering seal for reduced paravalvular leakage

• US 9,668,856 B2
• Filed: 06/12/2014
• Issued: 06/06/2017
• Est. Priority Date: 06/26/2013
• Status: Active Grant

• Current Assignee: St. Jude Medical Cardiology Division Incorporated (Abbott Laboratories Incorporated)
• Original Assignee: St. Jude Medical Cardiology Division Incorporated (Abbott Laboratories Incorporated)
• Inventors: Para, Andrea N.
• Primary Examiner(s): Stransky, Katrina
• Assistant Examiner(s): Schutte, Wade P
• Application Number:
  US14/303,102
• Publication Number:
  US 20150005863A1
• Time in Patent Office: 1,090 Days
• CPC Class Codes: A61F 2/2418 Scaffolds therefor, e.g. support stents
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2250/006 modular
• CPC Class Codes: A61F 2250/0069 Sealing means
• CPC Class Codes: Y10T 29/49412 with assembly, disassembly or composite article making

Abstract

A heart valve assembly includes a heart valve, a self-expandable and collapsible stent, and a sealing member. The stent includes an inflow end and an outflow end and is configured to support the heart valve internally. The sealing member is connected to and extends circumferentially around the stent. The sealing member includes a plurality of radially outward extending protrusions comprising a fold of material of the sealing member.

Claims

1. A heart valve assembly, comprising:

a heart valve;

a self-expandable and collapsible stent comprising an inflow end and an outflow end and being configured to support the heart valve internally, the stent having an inner surface, and an outer surface for contacting native heart tissue; and

a sealing member disposed adjacent the inflow end of the stent and connected to and extending circumferentially around the outer surface of the stent, the sealing member being entirely disposed radially outward of the outer surface of the stent, and including a plurality of radially outward extending discrete protrusions comprising a fold of material of the sealing member, each of the protrusions being disposed between two first stitchings, each first stitching coupling the sealing member to the stent, and each of the protrusions including a second stitching coupled only to the protrusions.

2. The heart valve assembly of claim 1, wherein the plurality of radially outward extending protrusions are equally spaced apart around a circumference of the sealing member.

3. The heart valve assembly of claim 1, wherein the plurality of radially outward extending protrusions includes first and second axially spaced apart rows of the radially outward extending protrusions.

4. The heart valve assembly of claim 1, wherein the sealing member extends between a first edge adjacent the inflow end and a second edge closer to the outflow end than the first edge, the plurality of radially outward extending protrusions being positioned at the inflow end of the stent.

5. The heart valve assembly of claim 1, wherein the plurality of radially outward extending protrusions are arranged in at least one row extending around a circumference of the stent.

6. The heart valve assembly of claim 1, wherein at least a portion of the sealing member is positioned on the stent at a location distal of the heart valve.

7. The heart valve assembly of claim 1, wherein each of the plurality of radially outward extending protrusions includes a plurality of stitches.

8. The heart valve assembly of claim 1, wherein the sealing member comprises fabric.

9. The heart valve assembly of claim 1, wherein each of the protrusions coincides with a shape of a cell of the stent.

10. The heart valve assembly of claim 1, wherein the sealing member is mounted to a radially outward facing surface of the stent.

11. The heart valve assembly of claim 1, wherein the stent includes annular, sinus and aortic sections, and the sealing member is positioned at least partially along at least one of the annular and sinus sections.

12. The heart valve assembly of claim 1, wherein the sealing member is connected to the heart valve.

13. The heart valve assembly of claim 1, wherein a central axis of the sealing member is arranged at an angle of between 10 degrees and 30 degrees relative to a longitudinal axis of the stent so that the sealing member and the stent are not coaxial.

14. The heart valve assembly of claim 1, wherein the second stitching is coupled only to a center of a protrusion to maintain the protrusion in a folded shape.

15. A sealing member for use with a valve assembly, comprising:

a base configured and arranged to be entirely disposed radially outward of an outer surface of a self-expandable and collapsible stent, and capable of being attached about the outer surface of the stent between the outer surface of the stent and native heart tissue; and

a plurality of discrete protrusions formed in a radially outward facing surface of the base and configured to provide a sealed interface between the valve assembly and a native annulus at an implantation site, each of the protrusions being disposed between two first stitchings, each stitching coupling the base to the stent, and each of the protrusions including a second stitching coupled only to the protrusions.

16. The sealing member of claim 15, wherein the plurality of protrusions include a fold in the base.

17. The sealing member of claim 15, wherein the second stitching is secured to the sealing member to maintain a folded shape of the plurality of protrusions.

18. The sealing member of claim 15, wherein the plurality of protrusions are arranged in at least one row extending around the base.

19. A method of manufacturing a valve assembly, comprising:

providing a self-expandable and collapsible stent having an inner surface and an outer surface, a valve, and a sealing member for forming a plurality of discrete protrusions;

forming the plurality of discrete protrusions by attaching stitchings to each of the plurality of discrete protrusions only;

mounting the valve within the stent; and

mounting the sealing member entirely radially outward of the outer surface of the stent with the plurality of protrusions extending radially outward.

20. The method of claim 19, wherein mounting the sealing member to the stent includes coupling the sealing member to the stent with a plurality of mounting stitchings, adjacent mounting stitchings having one protrusion formed therebetween.

21. The method of claim 19, further comprising:

arranging the plurality of protrusions in at least one row extending around a circumference of the sealing member.