Rotating electrical machine

• US 9,696,178 B2
• Filed: 12/10/2010
• Issued: 07/04/2017
• Est. Priority Date: 12/10/2010
• Status: Expired due to Fees

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Maeda, Naohide, Fujita, Masahiko
• Primary Examiner(s): Charioui, Mohamed
• Assistant Examiner(s): Liang, Leonard S
• Application Number:
  US13/877,615
• Publication Number:
  US 20130197821A1
• Time in Patent Office: 2,398 Days
• Field of Search: 702 34, 702 35, 702182, 702183
• CPC Class Codes: G01D 3/08 with provision for safeguarding the apparatus, e.g. against abnormal operation, against breakdown
• CPC Class Codes: H01R 39/58 Means structurally associated with the current collector for indicating condition thereof, e.g. for indicating brush wear
• CPC Class Codes: H02K 11/05 Rectifiers associated with casings, enclosures or brackets
• CPC Class Codes: H02K 11/20 for measuring, monitoring, testing, protecting or switching rectifiers H02K11/04; power electronics H02K11/33
• CPC Class Codes: H02K 11/21 Devices for sensing speed or position, or actuated thereby specially adapted for machines having non-mechanical commutating devices H02K29/06, H02K29/14
• CPC Class Codes: H02K 11/25 Devices for sensing temperature, or actuated thereby
• CPC Class Codes: H02K 13/00 Structural associations of current collectors with motors or generators, e.g. brush mounting plates or connections to windings supporting or protecting brushes or brush holders in motor casings or enclosures H02K5/14; Disposition of current collectors in motors or generators; Arrangements for improving commutation

Abstract

Provided is a rotating electrical machine, including: temperature information acquisition means for acquiring information on a temperature of a brush; rotation information acquisition means for acquiring information on a rotation angle of a rotation shaft; and a wear amount calculation section for acquiring the temperature of the brush based on temperature information including output information of the temperature information acquisition means, and for calculating a total wear amount of the brush by integrating a product of a value corresponding to the temperature of the brush, the value being a wear amount function defined as a wear amount per unit sliding distance of the brush with the temperature of the brush used as a variable, and a value including an rotational speed of a rotor, with respect to time from immediately after start of use of the brush to a current time.

Claims

1. A rotating electrical machine, comprising:

a housing;

a rotor including a field winding, the rotor being coaxially fixed to a rotation shaft which is supported by the housing in a rotatable manner;

a stator including an armature winding, the stator being fixed to the housing so as to surround the rotor;

a slip ring fixed to the rotation shaft;

a brush disposed at a position in contact with the slip ring;

urging member for urging the brush against the slip ring;

a temperature detector that acquires information on a temperature of the brush;

a rotation sensor that acquires information on a rotation angle of the rotation shaft; and

a processor storing instructions configured to implement;

a wear amount calculation section for acquiring the temperature of the brush based on temperature information including output information of the temperature detector, and for calculating a total wear amount of the brush by integrating a product of a value corresponding to the temperature of the brush, the value being a wear amount function defined as a wear amount per unit sliding distance of the brush with the temperature of the brush used as a variable, and a value including a rotational speed of the rotor determined based on a temporal change of the rotation angle of the rotation shaft, with respect to time from immediately after start of use of the brush to a current time.

2. A rotating electrical machine according to claim 1,

wherein the wear amount function is defined as a function including the rotational speed of the rotor as a variable, and

wherein the wear amount calculation section calculates the total wear amount of the brush by integrating a product of a value of the wear amount function corresponding to an output of the rotation sensor and the value including the rotational speed of the rotor, with respect to the time from immediately after the start of use of the brush to the current time.

3. A rotating electrical machine according to claim 1, further comprising a current detector for acquiring information on a field current flowing through the field winding,

wherein the wear amount function is defined as a function including the field current as a variable, and

wherein the wear amount calculation section calculates the total wear amount of the brush by integrating a product of a value of the wear amount function corresponding to outputs of the temperature detector and the current detector and the value including the rotational speed of the rotor, with respect to the time from immediately after the start of use of the brush to the current time.

4. A rotating electrical machine according to claim 3, further comprising:

a battery;

a field circuit section, implemented by the processor, for turning ON/OFF energization between the battery and the field winding;

a power circuit section, implemented by the processor, for turning ON/OFF energization between the battery and the armature winding; and

a circuit control section, implemented by the processor, for controlling the power circuit section and the field circuit section,

wherein the wear amount calculation section serves also as the current detector, and acquires information on a magnitude of the field current based on an output voltage of the battery and a duty cycle of the field circuit section.

5. A rotating electrical machine according to claim 3, further comprising:

a battery;

a field circuit section, implemented by the processor, for turning ON/OFF energization between the battery and the field winding;

a power circuit section, implemented by the processor, for turning ON/OFF energization between the battery and the armature winding; and

a circuit control section, implemented by the processor, for controlling the power circuit section and the field circuit section,

wherein the wear amount calculation section is configured to;

calculate a voltage applied to the brush based on an output voltage of the battery and a duty cycle of the field circuit section, and calculate a resistance value of the brush as an electric charge-converted resistance value based on the calculated output voltage and the field current measured by the current detector; and

calculate a current length of the brush based on the total wear amount of the brush, calculate a current resistance value of the brush as a wear amount-converted resistance value based on information on a resistance value of the brush measured before the brush wears, and reflect a result of comparison between the electric charge-converted resistance value and the wear amount-converted resistance value in a calculation of a wear amount of the brush, thereby calculating the total wear amount of the brush.

6. A rotating electrical machine according to claim 1, further comprising a current detector for acquiring information on a field current flowing through the field winding,

wherein the wear amount function is defined as a function including the field current and the rotational speed of the rotor as variables, and

wherein the wear amount calculation section calculates the total wear amount of the brush by integrating a product of the wear amount function corresponding to outputs of the temperature detector, the current detector, and the rotation sensor and the value including the rotational speed of the rotor, with respect to the time from immediately after the start of use of the brush to the current time.

7. A rotating electrical machine according to claim 6, further comprising:

a battery;

a field circuit section, implemented by the processor, for turning ON/OFF energization between the battery and the field winding;

a power circuit section, implemented by the processor, for turning ON/OFF energization between the battery and the armature winding; and

a circuit control section, implemented by the processor, for controlling the power circuit section and the field circuit section,

wherein the wear amount calculation section serves also as the current detector, and acquires information on a magnitude of the field current based on an output voltage of the battery and a duty cycle of the field circuit section.

8. A rotating electrical machine according to claim 6, further comprising:

a battery;

a field circuit section, implemented by the processor, for turning ON/OFF energization between the battery and the field winding;

a power circuit section, implemented by the processor, for turning ON/OFF energization between the battery and the armature winding; and

a circuit control section, implemented by the processor, for controlling the power circuit section and the field circuit section,

wherein the wear amount calculation section is configured to;

calculate a voltage applied to the brush based on an output voltage of the battery and a duty cycle of the field circuit section, and calculate a resistance value of the brush as an electric charge-converted resistance value based on the calculated output voltage and the field current measured by the current detector; and

calculate a current length of the brush based on the total wear amount of the brush, calculate a current resistance value of the brush as a wear amount-converted resistance value based on information on a resistance value of the brush measured before the brush wears, and reflect a result of comparison between the electric charge-converted resistance value and the wear amount-converted resistance value in a calculation of a wear amount of the brush, thereby calculating the total wear amount of the brush.

9. A rotating electrical machine according to claim 1, wherein the temperature detector measures a temperature of a predetermined part outside the brush.

10. A rotating electrical machine according to claim 9, further comprising a brush holder for supporting the brush,

wherein the temperature detector measures a temperature of the brush holder.

11. A rotating electrical machine according to claim 1, further comprising urging force detector for acquiring an urging force of the urging member,

wherein the wear amount function is defined as a function including the urging force acquired by the urging force detection means as a variable, and

wherein the wear amount calculation section calculates the total wear amount of the brush by integrating a product of a value of the wear amount function corresponding to information including an output of the urging force detector and the value including the rotational speed of the rotor, with respect to the time from immediately after the start of use of the brush to the current time.

12. A rotating electrical machine according to claim 1, further comprising a hygrometer for measuring a humidity of air around the slip ring,

wherein the wear amount function is defined as a function including the humidity of the air under the same environment as the environment of the air around the slip ring as a variable, and

wherein the wear amount calculation section calculates the total wear amount of the brush by integrating a product of a value of the wear amount function corresponding to information including output information of the hygrometer and the value including the rotational speed of the rotor, with respect to the time from immediately after the start of use of the brush to the current time.