System and method for heating ferrite magnet motors for low temperatures

• US 9,698,660 B2
• Filed: 10/25/2013
• Issued: 07/04/2017
• Est. Priority Date: 10/25/2013
• Status: Active Grant

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Reddy, Patel Bhageerath, Huh, Kum-Kang, El-Refaie, Ayman Mohamed Fawzi
• Primary Examiner(s): Kenerly, Terrance
• Application Number:
  US14/063,547
• Publication Number:
  US 20150115757A1
• Time in Patent Office: 1,348 Days
• Field of Search: 31015648
• CPC Class Codes: H02K 1/17 Stator cores with permanent magnets
• CPC Class Codes: H02K 1/246 Variable reluctance rotors
• CPC Class Codes: H02K 1/2766 having a flux concentration effect
• CPC Class Codes: H02K 1/30 using intermediate parts, e.g. spiders
• CPC Class Codes: H02K 11/25 Devices for sensing temperature, or actuated thereby
• CPC Class Codes: H02K 15/12 Impregnating, heating or drying of windings, stators, rotors or machines
• CPC Class Codes: H02K 15/125 Heating or drying of machines in operational state, e.g. standstill heating
• CPC Class Codes: H02K 21/12 with stationary armatures and rotating magnets
• CPC Class Codes: H02K 21/26 with rotating armatures and stationary magnets
• CPC Class Codes: H02K 21/44 with armature windings wound upon the magnets
• CPC Class Codes: H02P 29/60 Controlling or determining the temperature of the motor or of the drive H02P29/02 takes precedence

Abstract

A system and method for heating ferrite permanent magnets in an electrical machine is disclosed. The permanent magnet machine includes a stator assembly and a rotor assembly, with a plurality of ferrite permanent magnets disposed within the stator assembly or the rotor assembly to generate a magnetic field that interacts with a stator magnetic field to produce a torque. A controller of the electrical machine is programmed to cause a primary field current to be applied to the stator windings to generate the stator magnetic field, so as to cause the rotor assembly to rotate relative to the stator assembly. The controller is further programmed to cause a secondary current to be applied to the stator windings to selectively generate a secondary magnetic field, the secondary magnetic field inducing eddy currents in at least one of the stator assembly and the rotor assembly to heat the ferrite permanent magnets.

Claims

1. A permanent magnet machine comprising:

a stator assembly comprising;

a stator core including a plurality of stator teeth arranged circumferentially so as to form a cavity at a center of the stator core; and

at least one stator winding wound about the plurality of stator teeth;

a rotor assembly disposed within the cavity configured to rotate relative to the stator assembly;

a plurality of ferrite permanent magnets disposed within either the stator assembly or the rotor assembly;

a temperature measuring mechanism configured to monitor the temperature of the plurality of ferrite permanent magnets; and

a controller programmed to;

cause a primary current to be applied to the stator winding to generate a stator magnetic field, so as to cause the rotor assembly to rotate relative to the stator assembly;

receive feedback from the temperature measuring mechanism regarding the monitored temperature of the plurality of ferrite permanent magnets; and

selectively cause a secondary current to be applied to the stator winding to generate a secondary magnetic field, so as to heat the plurality of ferrite permanent magnets if the monitored temperature of the plurality of ferrite permanent magnets falls below a threshold temperature.

2. The permanent magnet machine of claim 1 wherein the rotor assembly further comprises a ring element formed of an electrically conductive material, wherein eddy currents are induced in the ring element responsive to application of the secondary current to the stator winding.

3. The permanent magnet machine of claim 2 wherein the ring element is positioned on or within the rotor assembly, such that the ring element is positioned adjacent to the plurality of ferrite permanent magnets.

4. The permanent magnet machine of claim 2 wherein the ring element is connected to the stator assembly using a resistive element or inductive element.

5. The permanent magnet machine of claim 1 wherein the rotor assembly comprises a plurality of magnetocaloric elements positioned adjacent the plurality of ferrite permanent magnets, the magnetocaloric elements configured to produce heat when subjected to a magnetic field.

6. The permanent magnet machine of claim 1 wherein the secondary current has a frequency that is higher than a frequency of the primary current.

7. The permanent magnet machine of claim 1 wherein the secondary current is a pulsating current having a frequency greater than or equal to about 10 Hz.

8. The permanent magnet machine of claim 1 wherein the controller is programmed to cause the secondary current applied to the stator winding to be superimposed on the applied primary current.

9. The permanent magnet machine of claim 1 wherein the controller is programmed to cause the secondary current to be applied to the stator winding absent the primary current being applied.

10. A method for heating a ferrite permanent magnet electrical machine, the method comprising:

providing a stator assembly comprising;

a stator core including a plurality of stator teeth arranged circumferentially so as to form a cavity at a center of the stator core; and

at least one stator winding wound about the plurality of stator teeth;

providing a rotor assembly disposed within the cavity configured to rotate relative to the stator assembly;

providing a plurality of ferrite permanent magnets positioned on either the stator assembly or the rotor assembly; and

selectively heating the plurality of ferrite permanent magnets if a temperature of the plurality of ferrite magnets falls below a threshold temperature, wherein selectively heating the plurality of ferrite permanent magnets comprises one or more of;

applying a current to the stator winding to selectively generate a magnetic field;

inducing eddy currents in a ring element positioned on or in the rotor assembly;

or

applying a magnetic field to a plurality of magnetocaloric elements positioned adjacent to the plurality of ferrite permanent magnets, wherein the plurality of magnetocaloric elements heat up when subjected to the magnetic field.

11. The method of claim 10 wherein inducing eddy currents in the ring element comprises applying the current to the stator winding.

12. The method of claim 10 wherein the current applied to the stator winding has a frequency greater than or equal to 10 Hz.

13. The method of claim 10 wherein the current applied to the stator windings comprises applying a pulsating current.

14. An internal permanent magnet machine comprising:

a stator assembly comprising;

a stator core including a plurality of stator teeth; and

at least one stator winding wound about the plurality of stator teeth;

a rotor assembly disposed within a cavity defined by the stator assembly and configured to rotate relative to the stator assembly;

a plurality of ferrite permanent magnets positioned in the rotor assembly;

a temperature measuring mechanism configured to monitor the temperature of the plurality of ferrite permanent magnets; and

a heating element configured to heat the plurality of ferrite permanent magnets when the monitored temperature of the plurality of ferrite permanent magnets falls below a threshold temperature, the heating element comprising either;

a ring element formed of an electrically conductive material and positioned on or within the rotor assembly, the ring element configured to heat up when a current is applied to the stator winding;

or

a plurality of magnetocaloric elements positioned adjacent the plurality of ferrite permanent magnets, the plurality of magnetocaloric elements configured to heat up when subjected to a magnetic field.

15. The internal permanent magnet machine of claim 14 further comprising a controller programmed to:

cause a primary current to be applied to the stator winding to generate a stator magnetic field, so as to cause the rotor assembly to rotate relative to the stator assembly; and

selectively cause a secondary current to be applied to the stator winding to generate a secondary magnetic field, so as to heat the plurality of ferrite permanent magnets if the temperature of the plurality of ferrite permanent magnets falls below a threshold temperature.

16. The internal permanent magnet machine of claim 14 wherein the secondary current is an alternating current having a frequency greater than or equal to about 10 Hz.

17. The internal permanent magnet machine of claim 14 wherein the heat generated in either the ring element or the magnetocaloric elements is transferred to the plurality of ferrite permanent magnets to provide heating thereto.