LED flashlight

• US 9,719,658 B2
• Filed: 05/26/2014
• Issued: 08/01/2017
• Est. Priority Date: 08/20/2004
• Status: Active Grant

• Current Assignee: MAG Instrument Incorporated
• Original Assignee: MAG Instrument Incorporated
• Inventors: West, Stacey H., O'Farrell, John K., Maglica, Anthony
• Primary Examiner(s): Sawhney, Hargobind S
• Application Number:
  US14/287,176
• Publication Number:
  US 20150084540A1
• Time in Patent Office: 1,163 Days
• CPC Class Codes: F21L 4/00 Electric lighting devices with self-contained electric batteries or cells
• CPC Class Codes: F21L 4/027 the light sources being a LED
• CPC Class Codes: F21V 13/045 for portable lighting devices
• CPC Class Codes: F21V 14/045 in portable lighting devices
• CPC Class Codes: F21V 23/0428 the switch being part of, or disposed on the lamp head portion thereof
• CPC Class Codes: F21V 29/507 of means for protecting lighting devices from damage, e.g. housings
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 3/00 Globes; Bowls; Cover glasses with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506
• CPC Class Codes: F21V 31/005 Sealing arrangements therefor
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/06 with parabolic curvature
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 45/56 involving measures to prevent abnormal temperature of the LEDs
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A lighting device with improved optical performance and efficiency is provided. The lighting device includes a source of energy, a light source, a reflector and a holder. The reflector has a first open end, a second end, and a parabolic profile extending between the first open end and second end. The focus of the parabolic profile is located outside of the profile. The reflector may also be movable relative to the light source. The lighting device may include a circuit that delivers a pulsed or thermally compensated pulsed current to the light source. The light device may also include a heat sink housing.

Claims

1. A flashlight comprising:

a source of energy;

an LED light source coupled to said source of energy by an electrical circuit; and

a reflector that reflects light emanating from said LED light source, said reflector including a first open end, a second end, and a parabolic profile extending between said first open end and said second end;

wherein the electrical circuit includes a switch assembly having a substantially hollow heat sink housing that holds said LED light source relative to said reflector such that light generated by said LED light source is reflected by said reflector; and

wherein the substantially hollow heat sink housing forms part of the electrical circuit and thermally conducts heat from the LED light source.

2. A flashlight of claim 1, wherein the relative position of said LED light source and said reflector is variable.

3. A flashlight of claim 1, wherein said first open end is larger than said second end, wherein the ratio between the distance of the second end from the vertex of said parabolic profile and the distance of the focus from the vertex of said parabolic profile is between 2.5:

1 and 6.5;

1.

4. A flashlight of claim 1, wherein said first open end is larger than said second end, wherein the ratio between the distance of the second end from the vertex of said parabolic profile and the distance of the focus from the vertex of said parabolic profile is between 3.0:

1 and 3.4;

1.

5. A flashlight of claim 1, wherein said first open end is larger than said second end, wherein the ratio between the distance of the second end from the vertex of said parabolic profile and the distance of the focus from the vertex of said parabolic profile is 3.2:

1.

6. A flashlight of claim 1, wherein said parabolic profile substantially conforms to a profile according to the equation r.sup.2=4fz, wherein “

r”

is the radius of the parabolic profile normal to the axis of the reflector, “

f”

is the distance between the focus and the vertex of said parabolic profile set at 0.035 inch, and “

z”

is the distance in the reflector axis direction.

7. A flashlight of claim 1, wherein said LED light source substantially radiates light at an angle of less than 180°

degrees.

8. A flashlight of claim 1 further including a head assembly coupled to a main housing, wherein said reflector is mounted to said head assembly, wherein said main housing contains said source of energy, and wherein rotating said head assembly relative to said main housing opens or closes an electrical path between said source of energy and said LED light source.

9. A flashlight of claim 1 further including a main housing, wherein said heat sink housing thermally couples said LED light source to said main housing.

10. A flashlight of claim 9, wherein said heat sink housing electrically couples said LED light source to said main housing.

11. A flashlight of claim 1, further comprising a main housing that forms part of the electrical circuit, and wherein the switch assembly thermally conducts heat from the LED light source to the main housing.

12. A flashlight of claim 11, wherein said switch assembly forms part of the electrical circuit between the LED light source and the main housing.

13. A flashlight of claim 1, further including a circuit for delivering a thermally compensated signal to said LED light source.

14. A flashlight of claim 1, further including a tail cap, a main housing and an energy source assembly, wherein said tail cap attaches to said main housing, wherein said main housing receives said energy source assembly, wherein said energy source assembly receives said source of energy and electrically couples said source of energy to said main housing without conducting electricity through said tail cap.

15. A flashlight comprising:

a source of energy;

an LED light source coupled to said source of energy by an electrical circuit;

a reflector for reflecting light from said LED light source including a first open end, a second open end, and a parabolic profile extending between said first open end and said second open end, said first open end adapted to emit a light beam;

wherein said first open end is larger than said second end, wherein the ratio between the distance of the second end from the vertex of said parabolic profile and the distance of the focus from the vertex of said parabolic profile is greater than 2.5;

1; and

a switch assembly having a substantially hollow heat sink housing that holds the LED light source relative to the reflector such that light generated by the LED light source is reflected by the reflector;

wherein the substantially hollow heat sink housing forms part of the electrical circuit and thermally conducts heat from the LED light source.

16. A flashlight of claim 15, wherein the substantially hollow heat sink housing includes a substantially closed front end.

17. A flashlight of claim 16, further comprising a main housing that contains the source of energy, and wherein the substantially hollow heat sink housing thermally conducts heat from the light source to the main housing.

18. A flashlight of claim 15, further comprising a current modulating circuit that delivers a thermally compensated signal to the LED light source.

19. A flashlight of claim 18, wherein said current modulating circuit includes a temperature responsive resistor that detects the heat generated by said LED light source.