All-weather, portable and modular awning system

• US 9,725,922 B2
• Filed: 02/06/2015
• Issued: 08/08/2017
• Est. Priority Date: 02/06/2015
• Status: Active Grant

• Current Assignee: Duck-N-Cover Awnings, Inc.
• Original Assignee: Duck-N-Cover Awnings, Inc.
• Inventors: Dyeson, Timothy B., Dyeson, Erica L.
• Primary Examiner(s): Dunn, David R
• Assistant Examiner(s): Jackson, Danielle
• Application Number:
  US14/616,428
• Publication Number:
  US 20160230411A1
• Time in Patent Office: 914 Days
• Field of Search: 135906
• CPC Class Codes: E04D 13/064 Gutters drainage channels on the roof surface E04D13/0445; gutters for greenhouses A01G9/1476
• CPC Class Codes: E04H 15/322 Stretching devices
• CPC Class Codes: E04H 15/36 arch-shaped type E04H15/42 takes precedence ; arches connected with lazy-tongues E04H15/505
• CPC Class Codes: E04H 15/58 Closures; Awnings; Sunshades

Abstract

An awning system for a canopy that couples to two legs of the canopy is disclosed. The awing includes a fabric cover and frameworks. The supportive frameworks include a pair of side supports, each attached to a leg of the canopy and a laterally telescoping crossbeam that attaches to the distal ends of the side supports. The frameworks further include a plurality of tent poles connected perpendicularly to the side supports. The poles support the fabric cover in an upwardly arched shape to facilitate the shedding of water. A tension pole is connected to the bottom of a proximal fabric panel and the top of the distal fabric panel using a system of fabric pockets. The fabric cover is removably attached to the frameworks. The awning provides all-weather protection and may display a sign. Removable rain gutters attach to the awning supports and channel water down legs of the canopy.

Claims

1. A modular all-weather awning system that is configured and arranged to removably couple to a canopy that includes a first and a second leg, the system providing protection from weather elements and comprising:

a frame assembly comprising;

a cross member that includes a first and a second end;

a first support member that includes a first canopy coupler positioned at a first proximal end and a first receiver coupler positioned at a first distal end; and

a second support member that includes a second canopy coupler positioned at a second proximal end and a second receiver coupler positioned at a second distal end, wherein a frame is formed by coupling the first receiver coupler to the cross member'"'"'s first end and coupling the second receiver coupler to the cross member'"'"'s second end, such that the first and second support members are substantially parallel members and each is substantially orthogonal to the cross member;

a cover that is configured and arranged to couple to the frame, wherein the frame couples to the canopy by coupling the first canopy coupler to the canopy'"'"'s first leg and coupling the second canopy coupler to the canopy'"'"'s second leg, such that the cover provides protection, from the weather elements, to an area below the frame; and

a rain gutter configured to couple to at least one of the first support member and the second support member and to collect water that is incident on the cover, wherein the rain gutter includes;

a longitudinally cut member of a pipe;

a longitudinally cut end-cap that is connected to an end portion of the pipe;

a drain hole at the end of the pipe;

a first and a second retainer clip, wherein each of the first and the second retainer clips are enabled to attach the rain gutter to the at least one of the first support member and the second support member; and

a fabric downspout configured and arranged to removably couple to a leg of the canopy.

2. The system of claim 1, wherein the frame assembly further comprises a plurality of lateral members that form an arch structure when the cover is coupled to the frame.

3. The system of claim 1, wherein the first canopy coupler includes:

a trench that is configured and arranged to receive the canopy'"'"'s first leg; and

a backplate that is configured and arranged to couple to the trench and secure a positioning of the first leg when received by the trench.

4. The system of claim 3, wherein the backplate includes a slot to receive a fastener that couples the backplate to the trench.

5. The system of claim 1, wherein the cover includes a securing strap that at least partially enables coupling the cover to the first support member and the first support member includes a retaining lip that is configured and arranged to secure a positioning of the of securing strap about the first support member.

6. The system of claim 1, wherein the cover includes a distal panel that is positioned vertically and a proximate panel that couples to a fabric included in the canopy.

7. An awning assembly that comprises:

a frame that includes a first and a second canopy fastener and a cross member, wherein the first and the second canopy fasteners are configured and arranged to couple the frame to a canopy assembly and a width of the frame is adjustable based on an adjustable length of the cross member;

a fabric cover that is configured and arranged to stretch over the frame; and

a rain gutter that is configured and arrange to couple to the frame and collect and channel moisture from the fabric cover, wherein the rain gutter includes;

a longitudinally cut member of a pipe;

a longitudinally cut end-cap that is connected to an end portion of the pipe;

a drain hole at the end of the pipe;

a first and a second retainer clip, wherein each of the first and the second retainer clips are enabled to attach the rain gutter to the frame; and

a fabric downspout configured and arranged to removably couple to the canopy assembly.

8. The assembly of claim 7, wherein the frame includes an arch such that when the cover is stretched over the frame, the cover is arched to enhance the collection of moisture in the rain gutter.

9. The assembly of claim 8, wherein the arch is at least partially formed by a flexible tent pole.

10. The assembly of claim 7, wherein the fabric cover includes a vertical portion that is substantially orthogonal to the rain gutter.

11. The assembly of claim 10, further comprising a sign that is configured and arranged to couple to the vertical portion of the fabric cover.

12. The assembly of claim 7, wherein each of the first and the second canopy fasteners includes a quick-release clamp.

13. A detachable all-weather awning for a portable canopy, comprising:

a framework that includes a proximal arched tent pole, a distal arched tent pole, a first side arm, a second arm, and a telescoping cross beam wherein the first and second side arms are configured and arranged to be attached to the canopy;

an awning cover that includes at least an arch-shaped proximal fabric panel and an arch-shaped distal fabric panel, wherein the proximal fabric panel extends from the proximal tent pole to the canopy and the distal fabric panel extends downward vertically from the distal tent pole to the telescoping cross beam; and

a detachable rain gutter, wherein the rain gutter includes;

a longitudinally cut member of a pipe;

a longitudinally cut end-cap that is connected to an end portion of the pipe;

a drain hole at the end of the pipe;

a first and a second retainer clip, wherein each of the first and the second retainer clips are enabled to attach the rain gutter to the first side arm of the framework; and

a fabric downspout configured and arranged to removably couple to a leg of the canopy.

14. The awning of claim 13, wherein the fabric cover further comprises a horizontally placed medial fabric panel attached to the proximal and distal fabric panels.

15. The awning of claim 13, wherein the framework includes a 4-sided clamp that attaches the first side arm to a first leg of the canopy, wherein the 4-sided clamp includes:

a 3-sided main clamp body that attaches to the first leg of the canopy; and

a backplate the completes the 4-sided clamp and secures a position of the 4-sided clamp about the first leg of the canopy.

16. The awning of claim 13, wherein the telescoping cross beam includes:

an outer tube;

a long inner tube that telescopes laterally within the outer tube and has a first aperture at a lateral end that is configured and arranged to receive a pin; and

a short inner tube that is coupled to the lateral end of the long inner tube and has a second aperture that is configured and arranged to receive the pin.