Multi-level power converter and a method for controlling a multi-level power converter

• US 9,755,497 B2
• Filed: 02/03/2014
• Issued: 09/05/2017
• Est. Priority Date: 02/03/2014
• Status: Active Grant

• Current Assignee: ABB Power Grids Switzerland AG (ABB Limited)
• Original Assignee: ABB Schweiz AG (ABB Limited)
• Inventors: Townsend, Christopher, Zelaya De La Parra, Hector
• Primary Examiner(s): Zhang, Jue
• Assistant Examiner(s): Sprenger, Kevin H
• Application Number:
  US15/116,466
• Publication Number:
  US 20170187276A1
• Time in Patent Office: 1,310 Days
• Field of Search: 363 65, 363 71- 72, 363131-132
• CPC Class Codes: H02M 1/0048 Circuits or arrangements for reducing losses using snubbers H02M1/34
• CPC Class Codes: H02M 1/0095 Hybrid converter topologies, e.g. NPC mixed with flying capacitor, thyristor converter mixed with MMC or charge pump mixed with buck
• CPC Class Codes: H02M 1/084 using a control circuit common to several phases of a multi-phase system
• CPC Class Codes: H02M 7/00 Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
• CPC Class Codes: H02M 7/17 arranged for operation in parallel
• CPC Class Codes: H02M 7/23 arranged for operation in parallel H02M7/2176 takes precedence
• CPC Class Codes: H02M 7/4833 Capacitor voltage balancing
• CPC Class Codes: H02M 7/4835 comprising two or more cells, each including a switchable capacitor, the capacitors having a nominal charge voltage which corresponds to a given fraction of the input voltage, and the capacitors being selectively connected in series to determine the instantaneous output voltage
• CPC Class Codes: H02M 7/493 the static converters being arranged for operation in parallel
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A multi-level power converter includes switching cells, each comprising switching devices and an energy storage element. The switching cells include switching cells of a first type and switching cells of a second type. The converter includes, for each phase, a first arm of serial connected switching cells and a second arm of serial connected switching cells, which first arm and second arm are connected in parallel. The first arm includes more switching cells of the first type than switching cells of the second type and the second arm includes more switching cells of the second type than switching cells of the first type. The switching cells of the first type have lower conduction loss than the switching cells of the second type. The converter is arranged so that a larger current flows through the first arm than the second arm.

Claims

1. A multi-level power converter for one or more phases, the converter comprising:

a plurality of switching cells, each switching cell comprising;

a plurality of switching devices and an energy storage element, which switching devices are arranged to selectively provide a connection to the energy storage element; and

a controller configured to control the switching of the switching devices in the switching cells,

wherein the switching cells comprise at least switching cells of a first type and switching cells of a second type,

wherein the converter comprises, for each phase, a first arm of serial connected switching cells and a second arm of serial connected switching cells, which first arm and second arm are connected in parallel,

wherein the first arm comprises more switching cells of the first type than switching cells of the second type and the second arm comprises more switching cells of the second type than switching cells of the first type, which switching cells of the first type have lower conduction loss than the switching cells of the second type, and

wherein the converter is arranged so that a larger current flows through the first arm and a smaller current flows through the second arm and wherein switching cells of the second type have lower switching loss than the switching cells of the first type, the second arm being configured for fine-tuning of the smaller current flow.

2. The multi-level power converter according to claim 1, wherein the converter is manufactured of commercially available switching cells.

3. The multi-level power converter according to claim 2, wherein the converter is arranged so that the converted current of the first arm and the second arm are superimposed into the output current from the converter.

4. The multi-level power converter according to claim 2, wherein the controller is configured to control the switching of the switching devices in the switching cells so that the switching devices in the switching cells of the first kind are switched at a lower frequency than the switching devices in the switching cells of the second kind.

5. The multi-level power converter according to claim 2, wherein the switching cell of the first type comprises switching devices of one of an integrated gate-commutated thyristor, a gate turn-off thyristor and an insulated-gate bipolar transistor.

6. The multi-level power converter according to claim 1, wherein the converter is arranged so that the converted current of the first arm and the second arm are superimposed into the output current from the converter.

7. The multi-level power converter according to claim 6, wherein the controller is configured to control the switching of the switching devices in the switching cells so that the switching devices in the switching cells of the first kind are switched at a lower frequency than the switching devices in the switching cells of the second kind.

8. The multi-level power converter according to claim 6, wherein the switching cell of the first type comprises switching devices of one of an integrated gate-commutated thyristor, a gate turn-off thyristor and an insulated-gate bipolar transistor.

9. The multi-level power converter according to claim 1, wherein the controller is configured to control the switching of the switching devices in the switching cells so that the switching devices in the switching cells of the first kind are switched at a lower frequency than the switching devices in the switching cells of the second kind.

10. The multi-level power converter according to claim 9, wherein the switching cell of the first type comprises switching devices of one of an integrated gate-commutated thyristor, a gate turn-off thyristor and an insulated-gate bipolar transistor.

11. The multi-level power converter according to claim 1, wherein the switching cell of the first type comprises switching devices of one of an integrated gate-commutated thyristor, a gate turn-off thyristor and an insulated-gate bipolar transistor.

12. The multi-level power converter according to claim 1, wherein the switching cell of the second type comprises a wideband gap device, the wideband gap device being one of a silicon carbide switching device, an aluminum nitride switching device, a gallium nitride switching device and a boron nitride switching device.

13. The multi-level power converter according to claim 1, wherein the switching cells are constructed with at least one of full-bridges, half-bridges and cross connected design.

14. The multi-level power converter according to claim 1, wherein the first arm and second arm of the converter is arranged in a double chain-link wye structure.

15. The multi-level power converter according to claim 1, wherein the first arm and second awl of the converter are arranged in a double chain-link delta structure.

16. The multi-level power converter according to claim 1, wherein the converter is configured to convert electric power of two or more phases, and where the two or more phases are connected with a common DC link.

17. A method for controlling the converter according to claim 1, wherein the method comprises continuously iterating the steps of:

receiving information on the present state of at least the first and the second arm of the converter and properties of the power to be converted;

determining a new state of the first and the second arm on basis of the present state of the first and the second arm of the converter and properties of the power to be converted; and

transmitting control information to the switching cells of the first arm and the second arm so that the state of the converter is changed to the new state.

18. The method according to claim 17, further comprising the step of:

determining a new state of the second arm at a higher frequency than for the first arm; and

transmitting control information to the switching cells of the second arm at a higher frequency than for the first arm.

19. The method according to claim 17, further comprising the steps of:

determining a voltage difference between the energy storage elements of the first arm and the second arm; and

balancing the voltages of the energy storage elements by introducing a circulating a current within the first arm and the second arm.

20. The method according to claim 17, further comprising the step of balancing voltage within each arm so that the current of the first arm the second arm form a superimposed current with low harmonic content.