System and method for air-cooling hard drives in liquid-cooled server rack

• US 9,756,766 B2
• Filed: 05/13/2015
• Issued: 09/05/2017
• Est. Priority Date: 05/13/2014
• Status: Active Grant

• Current Assignee: Green Revolution Cooling, Inc.
• Original Assignee: Green Revolution Cooling, Inc.
• Inventors: Best, Christiaan Scott
• Primary Examiner(s): Haughton, Anthony
• Assistant Examiner(s): Ahmad, Yahya
• Application Number:
  US14/711,523
• Publication Number:
  US 20150334880A1
• Time in Patent Office: 846 Days
• Field of Search: 36167946-67954, 361688-723, 165 804, 165 805, 16510419-10425, 165301
• CPC Class Codes: H05K 7/20145 Means for directing air flow, e.g. ducts, deflectors, plenum or guides
• CPC Class Codes: H05K 7/20236 by immersion
• CPC Class Codes: H05K 7/20718 Forced ventilation of a gaseous coolant in closed loop H05K7/20754
• CPC Class Codes: H05K 7/20763 Liquid cooling without phase change
• CPC Class Codes: H05K 7/20781 within cabinets for removing heat from server blades
• CPC Class Codes: H05K 7/20836 Thermal management, e.g. server temperature control

Abstract

Embodiments that allow for the air cooling of disk drives associated with liquid cooled nodes are disclosed. A node for performing computing operations includes a frame, a power supply coupled to the |frame|_[CB1], and one or more liquid coolant-submersible motherboard assemblies. The one or more motherboard assemblies are configured to operate when submersed in a liquid coolant. The motherboard assemblies are mounted on the frame with one or more spaces between. The spaces form one or more channels between the motherboard assemblies. The frame includes an opening on at least one end of the one or more channels.

Claims

1. A computing system, comprising:

a rack comprising a container configured to hold liquid coolant;

liquid coolant in the container, wherein the liquid coolant is a dielectric fluid;

one or more nodes mounted in the rack,

wherein each of at least one node comprises a frame, one or more motherboard assemblies coupled to the frame, and one or more disk drives,

wherein the rack is configured to hold the nodes partially submersed in the liquid coolant such that heat producing components on the one or more motherboard assemblies are submersed in the liquid coolant,

wherein at least one of the one or more disk drives is an exposed disk drive substantially above the surface of the liquid coolant; and

one or more fans configured to direct a circulating air to an exposed portion of at least one the of the exposed disk drives.

2. The computing system of claim 1, wherein at least one of the one or more nodes is mounted vertically in the rack such that it can be removed from the liquid coolant without disturbing any adjacent nodes.

3. The computing system of claim 1, wherein there are two or more disk drives and at least one disk drive is submerged in the liquid coolant.

4. The computing system of claim 1, wherein for a given node, the exposed disk drive is mounted directly to the frame and the frame is configured to hold the exposed disk drive above the surface of the liquid coolant.

5. The computing system of claim 1, further including a caddy, wherein for a given node,

the exposed disk drives is mounted to the caddy,

the caddy is configured to hold the exposed disk drives above the surface of the liquid coolant, and

the caddy is connected to the frame.

6. The computing system of claim 1, farther including a control circuit, wherein the control circuit monitors One or more variables, comprising one or more of:

variables relating to disk drive health, speed of the one or more fans, a fan voltage, temperature of one or more of the disk drives, temperature of the circulating air, or temperature of the liquid coolant,

wherein the control circuit is configured to vary the speed of at least one of the one or more fans based upon at least one of the one or more variables.

7. The computing system of claim 1, further including a ducting configured to ensure that a substantial majority of the circulating air passes over a surface of the exposed disk drive.

8. The computing system of claim 1, wherein the one or more fans is mounted to at least one of the one or more nodes.

9. The computing system of claim 1, wherein the one or more fans is mounted to the rack.

10. The computing system of claim 1, wherein the circulating air is drawn from the environment surrounding the rack.

11. The computing system of claim 1, wherein the circulating air transfers heat to the cooling liquid.

12. The computing system of claim 1, wherein the rack is sealed and the circulating air forms a closed loop within the rack.

13. The computing system of claim 1, further including a first heat exchanger configured to remove heat from the circulating air.

14. The computing system of claim 13, wherein the first heat exchanger is configured to transfer heat to the cooling liquid.

15. The computing system of claim 13, wherein the first heat exchanger is configured to transfer heat to a first liquid, the first liquid is circulated to an area external to the rack, and the first liquid transfers heat to the area external to the rack.

16. The computing system of claim 7, wherein the ducting directs a flow of air towards the one or more disk drives.

17. The computing system of claim 15, further including a second heat exchanger, wherein the liquid coolant transfers heat to the second heat exchanger and the second beat exchanger transfers heat to the first liquid.

18. A method of cooling rack-mounted nodes, comprising:

mounting one or more rack-mounted nodes in a container such that a portion of the nodes are submersed in a cooling liquid and at least a portion of at least one of the nodes is exposed above the surface of the cooling liquid;

moving at least a portion of the cooling liquid to cool submersed heat producing components of the nodes; and

moving air with one or more fans above the surface of the cooling liquid in the container to cool exposed heat producing components of the nodes.

19. The method of claim 18, wherein each rack-mounted node comprises a frame, one or more motherboard assemblies coupled to the frame, and one or more disk drives.

20. The method of claim 18, wherein at least one of the rack-mounted nodes is mounted vertically in the rack such that it can be removed from the liquid coolant without disturbing any adjacent nodes.

21. The method of claim 18, wherein there are two or more disk drives and at least one disk drive is submerged in the liquid coolant.

22. The method of claim 18, further comprising using a control circuit to monitor one or more variables, comprising one or more of:

variables relating to disk drive health, speed of the one or more fans, a fan voltage, temperature of one or more of the disk drives, temperature of the circulating air or temperature of the liquid coolant,

wherein the control circuit is configured to vary the speed of at least one of the one or more fans based upon at least one of the one or more variables.

23. The method of claim 19, further comprising using ducting configured to ensure that a substantial majority of the circulating air passes over a surface of an exposed disk drive.

24. The method of claim 18, wherein the air transfers heat to the cooling liquid.