Systems, devices, and methods for securing tissue using hard anchors

• US 9,763,655 B2
• Filed: 09/20/2012
• Issued: 09/19/2017
• Est. Priority Date: 09/20/2012
• Status: Active Grant

• Current Assignee: Medos International Sarl (Johnson & Johnson)
• Original Assignee: Medos International Sarl (Johnson & Johnson)
• Inventors: Sengun, Mehmet Ziya
• Primary Examiner(s): Miles, Jonathan
• Assistant Examiner(s): Rwego, Kankindi
• Application Number:
  US13/623,429
• Publication Number:
  US 20140081324A1
• Time in Patent Office: 1,825 Days
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 2017/00336 with a protective sleeve, e.g. retractable or slidable
• CPC Class Codes: A61B 2017/00845 of moving parts with respect to each other
• CPC Class Codes: A61B 2017/00849 with respect to tissue, e.g. hollow organs
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening lateral eyelet for attaching suture to needle A61B2017/06019
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot
• CPC Class Codes: A61B 2017/0475 using sutures having a slip knot
• CPC Class Codes: A61B 2017/06185 hollow or tubular hollow suture needles A61B2017/061
• CPC Class Codes: A61F 2/0811 Fixation devices for tendons or ligaments
• CPC Class Codes: A61F 2002/0841 Longitudinal channel for insertion tool running through the whole tendon anchor, e.g. for accommodating bone drill, guidewire
• CPC Class Codes: A61F 2002/0888 Anchor in or on a blind hole or on the bone surface without formation of a tunnel

Abstract

Systems, devices, and methods are provided for securing soft tissue to bone. One exemplary embodiment of a device includes an anchor, a repair filament, and a connecting filament that is coupled to the repair filament, is in contact with the anchor'"'"'s distal end, and is effective to connect the repair filament to the anchor such that the repair filament slides with respect to the anchor. The anchor can be rigid, and can include an axial bore extending therethrough. At least one of the repair filament and the connecting filament can extend through at least a portion of the axial bore, and the bore can be sized such that a portion of the filament extending therethrough barely fits to help maintain the connection between the anchor, repair filament, and connecting filament. Embodiments of the systems and devices disclosed can be used in a number of methods for repairing soft tissue.

Claims

1. A surgical soft tissue repair device, comprising:

an anchor configured to be fixated in a bone and having at least one bore extending from a proximal terminal end of the anchor to a distal terminal end of the anchor, the anchor having a plurality of bone-engaging surface features disposed on an outer surface thereof, each bone-engaging surface feature of the plurality of bone-engaging surface features having a tapered surface that is tapered inwards towards a central longitudinal axis of the anchor from an outer, proximal terminal end of the tapered surface to an inner, distal terminal end of the tapered surface as the tapered surface extends from the proximal terminal end of the anchor towards the distal terminal and of the anchor, the tapered surface being longer than a second surface of each bone-engaging surface feature, the second surface extending from the outer, proximal terminal end of the tapered surface, towards the central longitudinal axis, and terminating prior to an inner, distal terminal end of a tapered surface of an adjacent bone-engaging surface feature of the plurality of bone-engaging surface features;

a repair filament; and

a connecting filament in sliding engagement with the repair filament at the distal terminal end of the anchor, the connecting filament effective to connect the repair filament to the anchor,

wherein the connecting filament is disposed at the distal terminal end of the anchor in both a pre-installation configuration of the anchor in a bone, when the anchor has not been fixated in a bone, and a post-installation configuration of the anchor in a bone, when the anchor has been fixated in a bone.

2. The device of claim 1, wherein the anchor is a rigid anchor.

3. The device of claim 1, wherein the repair filament comprises a snare assembly having a collapsible snare at one end thereof and a terminal end opposite the collapsible snare, and the anchor is positioned at an intermediate location on the repair filament between the collapsible snare and the terminal end.

4. The device of claim 1, wherein the at least one bore is an axial bore.

5. The device of claim 4, wherein the axial bore is stepped, having a first, smaller diameter at a proximal end thereof, and a second, greater diameter at a distal end thereof.

6. The device of claim 1, wherein the connecting filament comprises at least one of a continuous loop and a knot.

7. The device of claim 1, wherein the repair filament slidably engages with the connecting filament by passing therethrough.

8. The device of claim 1, wherein the connecting filament is held by the anchor.

9. The device of claim 1, wherein the connecting filament does not couple to the anchor.

10. The device of claim 1, further comprising:

an insertion tool removably coupled to the anchor, the insertion tool having a mating feature for removably coupling the anchor to the insertion tool and at least one bore extending therethrough, the at least one bore of the insertion tool being substantially aligned with the at least one bore of the anchor; and

a guide portion disposed around at least a portion of the insertion tool and the anchor when the anchor is coupled to the insertion tool.

15. The device of claim 3, wherein the collapsible snare is defined by at least one of a sliding knot formed in the repair filament and a coaxial sliding neck of the repair filament.

11. A surgical repair method, comprising:

inserting an anchor having a plurality of bone-engaging surface features disposed on an outer surface thereof distally, into a hole in a bone at a location proximate to a detached soft tissue such that a first portion of a bone-engaging surface feature of the plurality of bone-engaging surface features that engages the bone is tapered inwards towards a central longitudinal axis of the anchor from an outer, proximal terminal end of the first portion to an inner, distal terminal end of first portion, the first portion being longer than a second portion of the bone-engaging surface feature, the second surface extending from the outer, proximal terminal end of the first portion, towards the central longitudinal axis, and terminating prior to an inner, distal terminal end of a first portion of an adjacent bone-engaging surface feature of the plurality of bone-engaging surface features, the anchor having a bore extending therethrough and the anchor being coupled to a snare assembly by a connecting filament that is disposed in or adjacent to the bore at a position distal to the snare assembly, the snare assembly having a collapsible snare at one end thereof and at least one elongate filament extending therefrom, the at least one elongate filament having a terminal end opposite the collapsible snare, and the connecting filament being slidably coupled to the at least one elongate filament at a distal terminal end of the anchor;

passing at least one of the collapsible snare and the terminal end of the at least one elongate filament through at least a portion of the detached soft tissue;

inserting the terminal end of the at least one elongate filament through the collapsible snare;

collapsing the collapsible snare around the at least one elongate filament; and

sliding the collapsed snare toward the detached soft tissue to apply tension to the at least one elongate filament between the anchor and the detached soft tissue so as to bring the detached soft tissue into proximity with the bone, wherein a location of the connecting filament with respect to the anchor during the anchor insertion step is substantially the same as a location of the connecting filament with respect to the anchor during the sliding the collapsed snare step.

12. The method of claim 11, wherein at least a portion of the connecting filament is disposed within the bore.

13. The method of claim 11, wherein at least a portion of the snare assembly is disposed within the bore and the connecting filament is disposed on a side of the bore opposite to the snare assembly.

14. The method of claim 11, further comprising tensioning the snare assembly to configure the connecting filament in a connecting configuration in which the connecting filament is unable to pass through the bore to fix the detached soft tissue relative to the bone.

16. A surgical soft tissue repair device, comprising:

an anchor configured to be fixated in a bone and having a proximal end, a distal end, and at least one bore extending therethrough, and a plurality of bone-engaging surface features disposed on an outer surface thereof, each bone-engaging surface feature of the plurality of bone-engaging surface features having a tapered surface that is tapered inwards towards a central longitudinal axis of the anchor from an outer, proximal terminal end of the tapered surface to an inner, distal terminal end of the tapered surface as the tapered surface extends from the proximal terminal end of the anchor toward the distal terminal end of the anchor, the tapered surface being longer than a second surface of each bone-engaging surface feature, the second surface extending from the outer, proximal terminal end of the tapered surface, towards the central longitudinal axis, and terminating prior to an inner, distal terminal end of a tapered surface of an adjacent bone-engaging surface feature of the plurality of bone-engaging surface features;

a repair filament extending from the proximal end of the anchor; and

a connecting filament in sliding engagement with the repair filament, the sliding engagement occurring at a location that is within a distal half of the anchor or at the distal end of the anchor, and the connecting filament being effective to connect the repair filament to the anchor,

wherein a diameter of the connecting filament is greater than a diameter of the bore of the anchor in a pre-installation configuration of the anchor in a bone, when the anchor has not been fixated in a bone.

17. The device of claim 16, wherein the repair filament comprises a snare assembly having a collapsible snare at one end thereof and a terminal end opposite the collapsible snare, and the anchor is positioned at an intermediate location on the repair filament between the collapsible snare and the terminal end.

18. The device of claim 16, wherein the at least one bore is a stepped axial bore, having a first, smaller diameter at a proximal end thereof, and a second, greater diameter at a distal end thereof.

19. The device of claim 16, further comprising:

an insertion tool removably coupled to the anchor, the insertion tool having a mating feature for removably coupling the anchor to the insertion tool and at least one bore extending therethrough, the at least one bore of the insertion tool being substantially aligned with the at least one bore of the anchor; and

a guide portion disposed around at least a portion of the insertion tool and the anchor.

20. The device of claim 16, wherein the connecting filament is in sliding engagement with the repair filament at the distal terminal end of the anchor.