System and method for contactless exchange of power

• US 9,780,575 B2
• Filed: 07/23/2015
• Issued: 10/03/2017
• Est. Priority Date: 08/11/2014
• Status: Active Grant

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Raghunathan, Arun Kumar, Ramachandrapanicker, Somakumar, Bhat, Suma Memana Narayana, Bhogineni, Satishbabu
• Primary Examiner(s): Deberadinis, Robert
• Application Number:
  US14/807,427
• Publication Number:
  US 20160043568A1
• Time in Patent Office: 803 Days
• Field of Search: 307104
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/40 using two or more transmitting or receiving devices H02J50/50 takes precedence
• CPC Class Codes: H02J 50/50 using additional energy repeaters between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A contactless power transfer system is provided. The contactless power transfer system includes a first power exchanging coil configured to exchange power, a power mating coil operatively coupled to a switching unit, and a controller operatively coupled to the switching unit. The controller is configured to control switching operations of the switching unit to actively control a current in the power mating coil to match an impedance of the first power exchanging coil and enable the exchange of power.

Claims

1. A contactless power transfer system comprising:

a first power exchanging coil configured for contactless exchange of power;

a power mating coil operatively coupled to a switching unit; and

a controller operatively coupled to the switching unit, wherein the controller is configured to control switching operations of the switching unit to actively control a magnitude and a phase of current in the power mating coil to match an impedance of the first power exchanging coil and enable a contactless exchange of power.

2. The contactless power transfer system of claim 1, wherein the first power exchanging coil operates at a first frequency and the power mating coil operates at a second frequency and wherein the first frequency is different from the second frequency.

3. The contactless power transfer system of claim 1, further comprising a second power exchanging coil configured for contactless exchange of power with the first power exchanging coil.

4. The contactless power transfer system of claim 3, wherein the first power exchanging coil is configured to receive power from the second power exchanging coil or transmit power to the second power exchanging coil.

5. The contactless power transfer system of claim 1, further comprising a field focusing element operatively coupled to the first power exchanging coil, the second power exchanging coil or the power mating coil for focusing a magnetic field.

6. The contactless power transfer system of claim 5, wherein the field focusing element comprises at least one resonator, and wherein the at least one resonator is configured to enable a bi-directional transfer of power and data signals between the first power exchanging coil and a second power exchanging coil.

7. The contactless power transfer system of claim 6, wherein the at least one resonator comprises a plurality of resonators arranged in an array and the plurality of resonators focus a resultant magnetic field of the plurality of resonators towards a direction of the first power exchanging coil or a second power exchanging coil.

8. The contactless power transfer system of claim 7, wherein the plurality of resonators are configured to operate at two or more different resonance frequencies simultaneously to enable a simultaneous bi-directional transfer of power and data signals between the first power exchanging coil and the second power exchanging coil.

9. The contactless power transfer system of claim 1, further comprising a plurality of first power exchanging coils and a plurality of power mating coils, wherein each of the first power exchanging coil is operatively coupled to a corresponding power mating coil and the switching units of each of the power mating coils are controlled individually to selectively enable power transfer from one or more first power exchanging coils.

10. The contactless power transfer system of claim 1, wherein the switching unit comprises an insulated gate bipolar transistor (IGBT), a silicon controlled rectifier (SCR), a metal-oxide semiconductor field effect transistor (MOSFET), or a mechanical switch.

11. A system for contactless exchange of power comprising:

a contactless power transfer system comprising;

a first power exchanging coil configured for contactless exchange of power;

a power mating coil operatively coupled to a switching unit; and

a controller operatively coupled to the switching unit, wherein the controller is configured to control switching operations of the switching unit to actively control a magnitude and a phase of current in the power mating coil to match an impedance of the first power exchanging coil and enable the exchange of power; and

a second power exchanging coil operatively coupled to the contactless power transfer system and configured for contactless exchange of power with the first power exchanging coil via a magnetic field.

12. The system of claim 11, wherein the first power exchanging coil and the second power exchanging coil are configured to operate at a first frequency and the power mating coil is configured to operate at a second frequency, wherein the first frequency is different from the second frequency.

13. The system of claim 11, further comprising a field focusing element disposed between the first power exchanging coil and the second power exchanging coil, wherein the field focusing element is configured to focus a magnetic field in a direction of the first power exchanging coil or the second power exchanging coil.

14. The system of claim 13, wherein the field focusing element comprises at least one resonator configured to enable bi-directional transfer of power and data between the first power exchanging coil and the second power exchanging coil.

15. The system of claim 14, wherein the at least one resonator comprises a plurality of resonators arranged in an array, wherein the plurality of resonators focus a resultant magnetic field of the plurality of resonators in a direction of the first power exchanging coil or the second power exchanging coil.

16. The system of claim 15, wherein the plurality of resonators are configured to operate at two or more different resonance frequencies simultaneously to enable a simultaneous bi-directional transfer of power and data signals between the first power exchanging coil and the second power exchanging coil.

17. The system of claim 11, further comprising a plurality of first power exchanging coils and a plurality of power mating coils, wherein each of the first power exchanging coil is operatively coupled to a corresponding power mating coil and the switching units of each of the power mating coils are controlled individually to selectively enable power transfer from one or more first power exchanging coils.

18. A method for contactless exchange of power comprising:

operatively coupling a first power exchanging coil having a first impedance and a second power exchanging coil having a second impedance;

operatively coupling a power mating coil to the first power exchanging coil; and

actively controlling a magnitude and a phase of current in the power mating coil to modify the first impedance of the first power exchanging coil to match the second impedance of the second power exchanging coil to enable contactless exchange of power between the first power exchanging coil and the second power exchanging coil.

19. The method of claim 18, wherein actively controlling the magnitude and the phase of current in the power mating coil comprises performing a frequency sweep between the first power exchanging coil, the second power exchanging coil and the power mating coil, wherein performing the frequency sweep determines a duty cycle of a switching unit operatively coupled to the power mating coil to modify the first impedance to match the second impedance of the second power exchanging coil and enable the contactless exchange of power between the first power exchanging coil and the second power exchanging coil.

20. The method of claim 18, further comprising providing a plurality of first power exchanging coil and a plurality of power mating coils, wherein each of the first power exchanging coil is operatively coupled to a corresponding power mating coil, wherein the current in each of the power mating coils is individually controlled to match the first impedances of the one or more first power exchanging coils with the second impedance of the second power exchanging coil to enable contactless exchange of power between one or more first power exchanging coils and the second power exchanging coil.