Intermittent failure diagnostic system and electric power steering apparatus provided with the same

• US 9,783,228 B2
• Filed: 11/13/2014
• Issued: 10/10/2017
• Est. Priority Date: 11/22/2013
• Status: Active Grant

• Current Assignee: NSK Limited
• Original Assignee: NSK Limited
• Inventors: Goto, Hiroki
• Primary Examiner(s): Dager, Jonathan M
• Application Number:
  US15/036,492
• Publication Number:
  US 20160264173A1
• Time in Patent Office: 1,062 Days
• Field of Search: None
• CPC Class Codes: B62D 5/0481 monitoring the steering system, e.g. failures
• CPC Class Codes: G05B 23/0235 based on a comparison with predetermined threshold or range, e.g. "classical methods", carried out during normal operation; threshold adaptation or choice; when or how to compare with the threshold
• CPC Class Codes: G05B 23/0275 Fault isolation and identification, e.g. classify fault; estimate cause or root of failure

Abstract

An intermittent failure diagnostic system that, in addition to a failure detection of a conventional failure threshold, appropriately sets an intermittent diagnostic threshold at which a probability of false-positive detection of the intermittent failure is equal to a probability of false-positive detection of the conventional failure, more accurately detects the intermittent failure, suppresses an unprepared system down and improves the reliability, may be used with an electric power steering apparatus.

Claims

1. An intermittent failure diagnostic detection system for detecting failures in at least one electrical apparatus, said intermittent failure diagnosis detection system comprising a fail-counter to detect a first failure for an ordinary diagnosis by calculating a normal distribution based on a mean value and a standard deviation of measured values of an output normal state voltage of said at least one electrical apparatus, by setting at least one output voltage failure threshold as a diagnostic threshold of measured output voltage values of said at least one electrical apparatus, and by measuring a number or a time of said measured output voltage values of said at least one electrical apparatus exceeding said output voltage failure threshold:

wherein said intermittent failure diagnostic detection system sets an intermittent output voltage failure diagnostic threshold for an intermittent failure diagnosis between said mean value of an output normal state voltage and said output voltage failure threshold, and said fail-counter measures a number or a time that measured output voltage values of said at least one electrical apparatus exceed said intermittent output voltage failure diagnostic threshold;

wherein said intermittent failure diagnostic system sets a counting value or a time to detect a second failure for an intermittent failure diagnosis, that satisfies the relationship

N=(n*log P_F)/(log P_T)

where a counting value of said fail-counter to detect said first failure for said ordinary diagnosis is n, a counting value of said fail-counter to detect said second failure for said intermittent failure diagnosis is N, a permissible value on a false-failure probability of said ordinary diagnosis is P_Fⁿ and a permissible value on a false-failure probability of said intermittent failure diagnosis is P_T^N, so as to coincide said permissible value on said false-failure probability of said ordinary diagnosis with said permissible value on said false-failure probability of said intermittent failure diagnosis;

wherein said intermittent failure diagnostic system detects an occurrence of an intermittent failure when said counting value of said fail-counter to detect said second failure for said intermittent failure diagnosis is said counting;

wherein the electrical apparatus comprises an electric power steering apparatus; and

wherein the detection of said first failure for an ordinary diagnosis and said detection of said second failure for an intermittent diagnosis are outputted to a display.

2. The intermittent failure diagnostic detection system according to claim 1, wherein said output voltage failure threshold is set based on a physical requirement 1.

3. The intermittent failure diagnostic detection system according to claim 2, wherein said physical requirement 1 is a hard ware characteristic or a usage condition of said intermittent failure diagnosis system.

4. The intermittent failure diagnostic detection system according to claim 1, wherein said counting value or said time to detect said second failure for said intermittent failure detection diagnosis is set based on a physical requirement 2.

5. The intermittent failure diagnostic detection system according to claim 4, wherein said physical requirement 2 is at least one of a hard ware characteristic, a usage condition said intermittent failure diagnostic system, a supposing impulse-noise width and a continuous permissible time on a functional safety.

6. The intermittent failure diagnostic detection system according to claim 1, wherein said output voltage failure thresholds are set at an upper-limit side and a lower-limit side, and at least one of said intermittent output voltage failure diagnostic threshold is set between said failure thresholds and said mean-value.

7. The intermittent failure diagnostic detection system according to claim 1, wherein said failure counting is continuously or discontinuously performed.

8. The intermittent failure diagnostic detection system according to claim 1, wherein said intermittent output voltage failure diagnostic threshold is shifted to a whole region of diagnostic values by a detection resolving-power unit and is set.