Vertical cable rail barrier

• US 9,790,707 B2
• Filed: 04/13/2015
• Issued: 10/17/2017
• Est. Priority Date: 04/14/2014
• Status: Active Grant

• Current Assignee: Fortress Iron, LP
• Original Assignee: Fortress Iron, LP
• Inventors: Burt, Kevin T., Sherstad, Matthew Carlyle
• Primary Examiner(s): Troy, Abigail
• Assistant Examiner(s): Amiri, Nahid
• Application Number:
  US14/684,810
• Publication Number:
  US 20150292233A1
• Time in Patent Office: 918 Days
• Field of Search: 256 22, 256 37, 256 59, 256 6501, 256 6502, 256 6515, 256 69, 256DIG 5
• CPC Class Codes: E04F 11/1859 Wire cables or the like filling elements
• CPC Class Codes: E04H 17/1417 with vertical cross-members
• CPC Class Codes: E04H 17/24 Connections for attaching additional wire to frames, posts or railings

Abstract

A barrier panel is formed of a first rail member and a second rail member with at least one vertical support member mounted to and extending between the first rail member and second rail member. The first rail member includes first openings spaced apart along its length. The second rail member includes second openings spaced apart along its length. Vertical cables are mounted to and extend between the first rail member and second rail member. A first end of each vertical cable is secured within one of the first openings and a second end of each vertical cable is secured within an opposite one of the second openings.

Claims

1. Apparatus, comprising:

a first rail member including a plurality of first openings spaced apart along a length of the first rail member;

a second rail member, comprising;

an outer U-shaped channel defined by an outer web member and an opposed pair of outer leg members, the outer web member defining a plurality of outer openings spaced apart along a length of the outer web member; and

an inner U-shaped channel defined by an inner web member and an opposed pair of inner leg members, the inner U-shaped channel mounted within the outer U-shaped channel with open ends of the inner and outer U-shaped channels facing each other, the inner web member having inner openings spaced apart along a length of the inner web member, each inner opening being aligned with a corresponding outer opening formed in the outer web member;

at least one vertical support member mounted to and extending between the first rail member and second rail member; and

a plurality of vertical cables mounted to and extending between the first rail member and second rail member, wherein a first end of each vertical cable is secured within one of the first openings and a second end of each vertical cable is secured within opposite aligned inner and outer openings of the second rail member.

2. The apparatus of claim 1, wherein a first end of the at least one vertical support member is secured to one of the first openings and a second end of the at least one vertical support member is secured to the second rail member.

3. The apparatus of claim 2, wherein the first end of the at least one vertical support member includes a threaded opening, and further including a threaded connector configured to pass through the one of the first openings to engage with the threaded opening of the at least one vertical support member.

4. The apparatus of claim 2, further comprising a first hinge that pivotally connects the first end of the at least one vertical support member to the first rail member and a second hinge that pivotally connects the second end of the at least one vertical support member to the second rail member.

5. The apparatus of claim 1, wherein each vertical cable comprises a first swage fitting mounted on the first end of the vertical cable and a second swage fitting mounted on the second end of the vertical cable.

6. The apparatus of claim 5, wherein one of the first and second swage fittings comprises a swage fitting with a ball end and a shank member, said shank member configured to pass through said first opening in the first rail member, with said ball end being larger in size than said first opening in the first rail member.

7. The apparatus of claim 5, wherein another of the first and second swage fittings comprises a swage fitting with a threaded end and a shank member, said threaded end and shank member configured to pass through said inner and outer openings in the second rail member, and further including a nut secured on said threaded end, said nut being larger in size than said inner opening in the inner U-shaped channel of the second rail member.

8. The apparatus of claim 1, wherein the first rail member comprises:

a second outer U-shaped channel; and

a second inner U-shaped channel;

wherein said second inner U-shaped channel is mounted within the second outer U-shaped channel with open ends of the second inner and second outer U-shaped channels facing each other.

9. The apparatus of claim 8, further comprising a cap for closing the open end of the second outer U-shaped channel.

10. The apparatus of claim 1, wherein the inner U-shaped channel is welded within the open end of the outer U-shaped channel.

11. The apparatus of claim 1, further comprising, at each of the inner and outer openings spaced apart along the length of the second rail member, an angled tab cut out from the inner web member of the inner U-shaped channel comprising a first tab end attached to the inner web member and a second tab end, one of said inner openings positioned between the first and second tab ends.

12. The apparatus of claim 11, wherein the second tab end of each angled tab engages the outer web member of the outer U-shaped channel.

13. The apparatus of claim 11, further including:

a first hinge that pivotally connects a first end of the vertical support member to the first rail member; and

a second hinge that pivotally connects a second end of the vertical support member to the second rail member.

14. The apparatus of claim 1, wherein the first and second rail members, vertical member and plurality of cables are pre-assembled to form a barrier panel.

15. A vertical cable barrier, comprising:

a first rail member including a plurality of first openings spaced apart along a length of the first rail member;

a second rail member, comprising;

an outer U-shaped channel defined by an outer web member and an opposed pair of outer leg members, the outer web member defining a plurality of outer openings spaced apart along a length of the outer web member; and

an inner U-shaped channel defined by an inner web member and an opposed pair of inner leg members, the inner U-shaped channel mounted within the outer U-shaped channel with open ends of the inner and outer U-shaped channels facing each other, the inner web member having inner openings spaced apart along a length of the inner web member, each inner opening being aligned with a corresponding outer opening formed in the outer web member;

at least one vertical support member mounted to and extending between the first rail member and the second rail member;

a plurality of vertical cables mounted to and extending between the first rail member and the second rail member, wherein a first end of each vertical cable is secured within one of the first openings and a second end of each vertical cable is secured within opposite aligned inner and outer openings of the second rail member; and

a swage fitting with an end member secured to each of the second ends of each vertical cable, each end member being larger in size than the inner opening and disposed within the opposed pair of outer leg members.

16. The apparatus of claim 15, wherein an end of the vertical support member includes a threaded opening, and further including a threaded connector configured to pass through said pair of aligned inner and outer openings to engage with the threaded opening of the vertical support member.

17. The apparatus of claim 15, further comprising a hinge that pivotally connects an end of the at least one vertical rail member to said first rail member.

18. The apparatus of claim 15, further comprising, at each of the inner and outer openings spaced apart along the length of the second rail member, an angled tab cut out from the inner web member comprising a first tab end attached to the inner web member and a second tab end, one of said inner openings positioned between the first and second tab ends.

19. The apparatus of claim 18, wherein the second tab end of each angled tab engages the outer web member.

20. The vertical cable barrier of claim 15 wherein the end member comprises either a ball end or a nut.