Imaging of wellbore pipes using deep azimuthal antennas

• US 9,803,466 B2
• Filed: 07/02/2015
• Issued: 10/31/2017
• Est. Priority Date: 07/11/2014
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Donderici, Burkay
• Primary Examiner(s): Patidar, Jay
• Application Number:
  US14/889,327
• Publication Number:
  US 20160168974A1
• Time in Patent Office: 852 Days
• Field of Search: 324220-221, 324238, 7315257, 16625005
• CPC Class Codes: E21B 47/0025 generating an image of the borehole wall using down-hole measurements, e.g. acoustic or electric
• CPC Class Codes: E21B 47/007 Measuring stresses in a pipe string or casing for locating blocked portions of pipes E21B47/09
• CPC Class Codes: E21B 47/085 using radiant means, e.g. acoustic, radioactive or electromagnetic
• CPC Class Codes: G01N 27/90 using eddy currents
• CPC Class Codes: G01V 3/28 using induction coils

Abstract

A pipe inspection tool includes a body having a central axis, and one or more azimuthal antenna arrays operatively coupled to the body. Each azimuthal antenna array includes a plurality of antenna coils arranged circumferentially about the central axis and comprising an azimuthal array of z-coils or an azimuthal array of separated x-coils and separated y-coils. The separated x-coils are oriented in a first direction with respect to the central axis, the separated y-coils are oriented in a second direction with respect to the central axis, and the z-coils are oriented in a third direction with respect to the central axis. The second direction is orthogonal to the first direction, and the third direction is orthogonal to both the first and second directions.

Claims

1. A pipe inspection tool, comprising:

a body having a central axis; and

a plurality of azimuthal antenna arrays operatively coupled to the body, each azimuthal antenna array including a plurality of antenna coils arranged circumferentially about the central axis, the plurality of azimuthal antenna arrays comprising an azimuthal array of z-coils, an azimuthal array of separated x-coils, and an azimuthal array of separated y-coils,

wherein the plurality of antenna coils of the azimuthal array of separated x-coils are oriented in a first direction with respect to the central axis, the plurality of antenna coils of the azimuthal array of separated y-coils are oriented in a second direction with respect to the central axis, and the plurality of antenna coils of the azimuthal array of z-coils are oriented in a third direction with respect to the central axis, and wherein the second direction is orthogonal to the first direction, and the third direction is orthogonal to both the first and second directions.

2. The pipe inspection tool of claim 1, wherein at least two of the azimuthal antenna arrays are axially spaced from each other along a length of the body.

3. The pipe inspection tool of claim 1, wherein at least one of the azimuthal antenna arrays is mounted on a plurality of deployable sensor pads.

4. The pipe inspection tool of claim 1, wherein the antenna coils of the azimuthal array of separated x-coils are aligned along a common plane that extends in the first direction, and the antenna coils of the azimuthal array of separated y-coils are aligned along a common plane that extends in the second direction.

5. The pipe inspection tool of claim 1, wherein at least two of the antenna coils of the azimuthal array of separated x-coils are aligned along parallel planes that extend in the first direction, and at least two of the antenna coils of the azimuthal array of separated y-coils are aligned along parallel planes that extend in the second direction.

6. The pipe inspection tool of claim 1, wherein some or all of the z-coils are elongated z-coils.

7. A method, comprising:

conveying a pipe inspection tool into a wellbore having at least a first pipe positioned within a second pipe, the pipe inspection tool including a plurality of azimuthal antenna arrays including an azimuthal array of separated x-coils and an azimuthal array of separated y-coils;

transmitting an excitation signal from a transmitter antenna of the pipe inspection tool;

measuring a first response signal derived from the excitation signal with one of the azimuthal antenna arrays at an axial position within the wellbore and at a first azimuth;

measuring a second response signal with the one of the azimuthal antenna arrays at the axial position and at a second azimuth; and

processing the first and second response signals to determine an azimuthal characteristic of the second pipe.

8. The method of claim 7, wherein the azimuthal array of separated x-coils or the azimuthal array of separated y-coils includes at least one antenna coil that is at least twice larger in an axial direction as compared to an azimuthal direction.

9. The method of claim 7, wherein processing the first and second response signals comprises:

comparing the first and second response signals to modeled signals from a computer model;

solving a numerical optimization problem to minimize a difference between the first and second response signals and the modeled signals, wherein the numerical optimization problem is solved by conducting a search of stored pipe characteristics; and

determining the azimuthal characteristic of the second pipe based on the stored pipe characteristic that produces a smallest difference between the modeled signal and the first and second response signals.

10. The method of claim 9, further comprising generating a two-dimensional (2D) image of the second pipe based on the azimuthal characteristic of the second pipe.

11. The method of claim 7, wherein the first response signal is measured at a first frequency or at a first time, and the second response signal is measured at a second frequency or a second time, the method further comprising:

measuring a third response signal derived from the excitation signal at the first frequency or the first time with the one of the azimuthal antenna arrays at the axial position and at the second azimuth;

measuring a fourth response signal derived from the excitation signal at the second frequency or the second time with the one of the azimuthal antenna arrays at the axial position and at the second azimuth; and

processing the first, second, third, and fourth response signals to determine the azimuthal characteristic of the second pipe.

12. The method of claim 11, wherein processing the first, second, third, and fourth response signals comprises:

computing a ratio of the first and second response signals;

computing a ratio of the third and fourth response signals; and

comparing the ratios of the first and second and the third and fourth response signals to solve for the azimuthal characteristic of the second pipe.

13. The method of claim 11, wherein processing the first, second, third, and fourth response signals comprises:

computing a ratio of the first and second response signals;

computing a ratio of the third and fourth response signals; and

constructing an azimuthal image of the wellbore at the axial position based on the ratios.

14. The method of claim 13, further comprising generating a two-dimensional (2D) image of the second pipe based on the azimuthal characteristic of the second pipe.

15. The method of claim 14, wherein a first dimension of the 2D image is derived from azimuth angle and a second dimension of the 2D image is derived from one of depth within the wellbore, frequency, and time.

16. A method, comprising:

conveying a pipe inspection tool into a wellbore having at least a first pipe positioned within a second pipe, the pipe inspection tool including a plurality of azimuthal antenna arrays including an azimuthal array of separated x-coils and an azimuthal array of separated y-coils;

transmitting an excitation signal from a transmitter antenna of the pipe inspection tool;

measuring a first shallow measurement derived from the excitation signal with a first azimuthal antenna array at a first axial position within the wellbore and at a first azimuth;

measuring a second shallow measurement derived from the excitation signal with the first azimuthal antenna array at the first axial position and at a second azimuth;

measuring a first deep measurement derived from the excitation signal with a second azimuthal antenna array at a second axial position and at a third azimuth;

measuring a second deep measurement derived from the excitation signal with the second azimuthal antenna array at the second axial position and at a fourth azimuth; and

processing the first and second shallow measurements and the first and second deep measurements to determine azimuthal characteristics of the first and second pipes.

17. The method of claim 16, further comprising generating images of the first and second pipes based on the azimuthal characteristics of the first and second pipes.

18. The method of claim 16, further comprising generating a two-dimensional (2D) image of the second pipe based on the azimuthal characteristics of the first and second pipes.

19. The method of claim 18, wherein a first dimension of the 2D image is derived from azimuth angle and a second dimension of the 2D image is derived from one of depth within the wellbore, frequency, and time.

20. The method of claim 16, wherein the azimuthal array of separated x-coils or the azimuthal array of separated y-coils includes at least one antenna coil that is at least twice larger in an axial direction as compared to an azimuthal direction.