Methods and systems for increasing particulate matter deposition in an exhaust particulate matter sensor

• US 9,803,524 B2
• Filed: 02/03/2015
• Issued: 10/31/2017
• Est. Priority Date: 02/03/2015
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Kubinski, David John
• Primary Examiner(s): LACTAOEN, BILLY JAMES M
• Application Number:
  US14/613,012
• Publication Number:
  US 20160223432A1
• Time in Patent Office: 1,001 Days
• Field of Search: 324693
• CPC Class Codes: F01N 3/027 using electric or magnetic heating means
• CPC Class Codes: G01N 15/0656 using electric, e.g. electrostatic methods or magnetic methods by investigating individual particles G01N15/1031, G01N15/12
• CPC Class Codes: G01N 2015/0046 in gas, e.g. smoke

Abstract

Methods are described for increasing the sensitivity of particulate matter detection in an exhaust system of a vehicle. An example particulate matter sensor assembly comprises a pair of planar interdigitated electrode structures held at a voltage bias with respect to each other. An alternate embodiment may comprise a planar interdigitated electrode pair, and a conducting plate assembly again held at a voltage bias with respect to the planar interdigitated electrode pair. The bias may overlay an additional electric field drive, which improves the capture of soot particles on the sensor assembly surface thereby increasing sensitivity of particulate matter sensors.

Claims

1. A method for an exhaust particulate matter (PM) sensor, comprising:

generating a first electric field via a planar interdigitated electrode pair, wherein the planar interdigitated electrode pair is coupled to a first voltage source; and

generating a second electric field via the planar interdigitated electrode pair and a second planar element parallel with the planar interdigitated electrode pair, wherein the second planar element is coupled to a second voltage source, the second voltage source comprising a different voltage than the first voltage source.

2. The method of claim 1, wherein the second electric field is normal to both the second planar element and the planar interdigitated electrode pair.

3. The method of claim 1, wherein the planar interdigitated electrode pair is a first planar interdigitated electrode pair and the second planar element is a second planar interdigitated electrode pair.

4. The method of claim 1, wherein the second planar element is a conducting plate.

5. The method of claim 4, wherein a first electrode of the planar interdigitated electrode pair is coupled to a positive terminal of the first voltage source and held at a positive voltage, and wherein a second electrode of the planar interdigitated electrode pair is coupled to a negative terminal of the first voltage source and held at a negative voltage.

6. The method of claim 5, wherein the second planar element is held at a voltage that is more positive than the positive voltage of the first electrode or more negative than the negative voltage of the second electrode.

7. The method of claim 3, wherein a first electrode of the first planar interdigitated electrode pair is coupled to a positive terminal of the first voltage source and held at a first positive voltage, a second electrode of the first planar interdigitated electrode pair is coupled to a negative terminal of the first voltage source and held at a first negative voltage, a first electrode of the second planar interdigitated electrode pair is coupled to a positive terminal of the second voltage source and held at a second positive voltage, and a second electrode of the second planar interdigitated electrode pair is coupled to a negative terminal of the second voltage source and held at a second negative voltage, wherein the first positive voltage is more positive than the second positive voltage or the first negative voltage is more negative than the second negative voltage.

8. The method of claim 7, wherein a difference between the first positive voltage and the second positive voltage or a difference between the first negative voltage and the second negative voltage is based on a gap between the first and second planar interdigitated electrode pairs, wherein the difference increases as the gap increases.

9. The method of claim 1, further comprising flowing exhaust gas from an engine between the second planar element and the planar interdigitated electrode pair.

10. The method of claim 9, further comprising determining a soot level in the exhaust gas based on an electrical resistance between electrodes of the planar interdigitated electrode pair.

11. The method of claim 1, wherein the first electric field includes a plurality of electrical dipoles generated along a length of the planar interdigitated electrode pair.

12. A particulate matter sensor system, comprising:

a first voltage source producing a first voltage;

a first planar interdigitated electrode pair having a first electrode and a second electrode, the first electrode electrically coupled to a positive terminal of the first voltage source, the second electrode electrically coupled to a negative terminal of the first voltage source;

a second voltage source producing a second voltage higher than the first voltage;

a second planar element positioned parallel to the first planar interdigitated electrode pair and electrically coupled to the second voltage source.

13. The system of claim 12, wherein the second planar element is a second planar interdigitated electrode pair having a first electrode and a second electrode, the first electrode of the second planar interdigitated electrode pair electrically coupled to a positive terminal of the second voltage source, the second electrode of the second planar interdigitated electrode pair electrically coupled to a negative terminal of the second voltage source such that a positive voltage of the first electrode of the second planar interdigitated electrode pair is more positive than a positive voltage of the first electrode of the first pair and/or a negative voltage of the second electrode of the second planar interdigitated electrode pair is more negative than a negative voltage of the second electrode of the first planar interdigitated electrode pair.

14. The system of claim 13, further comprising a controller with computer readable instructions stored on non-transitory memory for:

adjusting the second voltage output by the second voltage source based on a gap between the first planar interdigitated electrode pair and the second planar element and further based on a voltage difference between the first and second electrodes of the first planar interdigitated electrode pair.

15. The system of claim 14, wherein the sensor system is positioned downstream of a particulate filter in an engine exhaust passage, and wherein the controller includes further instructions for:

regenerating the first planar interdigitated electrode pair in response to the voltage difference between the first and second electrodes of the first planar interdigitated electrode pair being smaller than a threshold.

16. A method for an exhaust particulate matter (PM) sensor, comprising:

generating a first electric field at a planar interdigitated electrode pair by coupling two electrodes of the planar interdigitated electrode pair to a first voltage source; and

generating a second electric field by coupling a second planar element to a second voltage source, wherein the second voltage source comprises a different voltage than the first voltage source.

17. The method of claim 16, wherein the second planar element is spaced a distance away from the planar interdigitated electrode pair such that a gap exists between the planar interdigitated electrode pair and the second planar element, wherein the distance between the second planar element and both of the two electrodes of the planar interdigitated electrode pair is substantially the same.

18. The method of claim 16, wherein the second planar element comprises a conducting plate, and wherein the method further comprises generating the second electric field by holding the conducting plate at a more positive voltage than either of the two electrodes of the planar interdigitated electrode pair, or at a more negative voltage than either of the two electrodes of the planar interdigitated electrode pair, wherein the second electric field is substantially normal to the planar interdigitated electrode pair and the second planar element.

19. The method of claim 16, wherein the second planar element comprises a second planar interdigitated electrode pair comprising two electrodes, and wherein the method further comprises generating the second electric field by coupling the two electrodes of the second planar interdigitated electrode pair to negative and positive terminals of the second voltage source.

20. The method of claim 19, further comprising generating a third electric field, the third electric field substantially normal to the planar interdigitated electrode pair and the second planar element, by holding the two electrodes of the second planar interdigitated electrode pair to a different electric potential difference than the first planar interdigitated electrode pair via the second voltage source.