System for refrigerant charge verification using two condenser coil temperatures

• US 9,803,902 B2
• Filed: 02/28/2014
• Issued: 10/31/2017
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Pham, Hung M.
• Primary Examiner(s): Teitelbaum, David
• Application Number:
  US14/193,568
• Publication Number:
  US 20140260342A1
• Time in Patent Office: 1,341 Days
• Field of Search: 62292, 62 77, 62174
• CPC Class Codes: F25B 2345/003 Control issues for charging or collecting refrigerant to or from a cycle
• CPC Class Codes: F25B 2500/23 High amount of refrigerant in the system
• CPC Class Codes: F25B 2500/24 Low amount of refrigerant in the system
• CPC Class Codes: F25B 2600/19 Refrigerant outlet condenser temperature
• CPC Class Codes: F25B 2700/04 Refrigerant level
• CPC Class Codes: F25B 2700/2106 of fresh outdoor air
• CPC Class Codes: F25B 2700/21162 of the refrigerant at the inlet of the condenser
• CPC Class Codes: F25B 2700/21163 of the refrigerant at the outlet of the condenser
• CPC Class Codes: F25B 40/02 Subcoolers
• CPC Class Codes: F25B 45/00 Arrangements for charging or discharging refrigerant
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence

Abstract

A charge-verification system for a circuit including a condenser having an inlet, an outlet, and a coil circuit tube extending between the inlet and the outlet is provided. The charge-verification system may include a first of coil temperature sensor located on the coil circuit tube a first distance from the inlet and a second of coil temperature sensor located on the coil circuit tube a second distance from the inlet. The charge-verification system may also include a controller receiving a first signal from the first temperature sensor indicative of a first temperature and a second signal from the second temperature sensor indicative of a second temperature. The controller may determine which of the first signal and the second signal is closer to an actual saturated condensing temperature of the condenser.

Claims

1. A charge-verification system for a circuit including a compressor and a condenser having an inlet, an outlet, and a coil circuit tube extending between the inlet and the outlet, the charge-verification system comprising:

a first temperature sensor located on said coil circuit tube a first distance from said inlet;

a second temperature sensor located on said coil circuit tube a second distance from said inlet;

a controller receiving a first signal from said first temperature sensor indicative of a first temperature and receiving a second signal from said second temperature sensor indicative of a second temperature, said controller determining which of said first signal and said second signal is closer to an actual saturated condensing temperature of the condenser; and

a liquid line temperature sensor providing a signal to said controller indicative of a liquid temperature of a liquid circulating within the circuit,

wherein said controller controls the compressor based on one of said first signal and said second signal, and

said controller determines a charge condition based on a comparison of at least two of the first temperature, the second temperature, and the liquid temperature.

2. The system of claim 1, wherein said one of said first signal and said second signal is closer to said actual saturated condensing temperature than the other of said first signal and said second signal.

3. The system of claim 1, wherein said first distance is approximately thirty to fifty percent of a total length of the coil circuit tube.

4. The system of claim 3, wherein said first distance is approximately forty percent of said total length of the coil circuit tube.

5. The system of claim 3, wherein said second distance is approximately sixty to ninety percent of said total length of the coil circuit tube.

6. The system of claim 5, wherein said second distance is approximately seventy percent of said total length of the coil circuit tube.

7. The system of claim 1, wherein said controller determines a normal charge condition when said first temperature is greater than said second temperature plus approximately two degrees Fahrenheit and both of said first temperature and said second temperature are greater than said liquid temperature plus approximately seven degrees Fahrenheit.

8. The system of claim 1, wherein said controller determines an overcharge condition when said first temperature is greater than said second temperature plus approximately five degrees Fahrenheit and both of said first temperature and said second temperature are greater than said liquid temperature plus approximately two degrees Fahrenheit.

9. The system of claim 1, wherein said controller determines an undercharge condition when said first temperature is approximately equal to said second temperature.

10. The system of claim 9, wherein said second temperature is approximately equal to said liquid temperature.

11. A method of charge-verification by a controller of a circuit including a condenser having an inlet, an outlet, and a coil circuit tube extending between the inlet and the outlet, the method comprising:

processing, by the controller, a first temperature of the coil circuit tube at a first distance from the inlet of the condenser;

processing, by the controller, a second temperature of the coil circuit tube at a second distance from the inlet of the condenser;

processing, by the controller, a liquid temperature of a liquid circulating within the circuit;

determining, by the controller, which of said first temperature and said second temperature is closer to an actual saturated condensing temperature of the condenser; and

determining, by the controller, a charge condition based on a comparison of at least two of the first temperature, the second temperature, and the liquid temperature.

12. The method of claim 11, further comprising controlling a compressor based on one of said first temperature and said second temperature.

13. The method of claim 12, wherein said one of said first temperature and said second temperature is closer to said actual saturated condensing temperature than the other of said first temperature and said second temperature.

14. The method of claim 11, wherein determining said first temperature at said first distance includes determining said first temperature at a first location from the inlet that is approximately thirty to fifty percent of a total length of the coil circuit tube.

15. The method of claim 14, wherein determining said second temperature at said second distance includes determining said second temperature at a second location from the inlet that is approximately sixty to ninety percent of said total length of the coil circuit tube.

16. The method of claim 11, further comprising determining by said controller a normal charge condition when said first temperature is greater than said second temperature plus approximately two degrees Fahrenheit and both of said first temperature and said second temperature are greater than said liquid temperature plus approximately seven degrees Fahrenheit.

17. The method of claim 11, further comprising determining by said controller an overcharge condition when said first temperature is greater than said second temperature plus approximately five degrees Fahrenheit and both of said first temperature and said second temperature are greater than said liquid temperature plus approximately two degrees Fahrenheit.

18. The method of claim 11, further comprising determining by said controller an undercharge condition when said first temperature is approximately equal to said second temperature.

19. A controller performing the method of claim 11.