Coupling assembly for interconnecting an adapter assembly and a surgical device, and surgical systems thereof

• US 9,808,245 B2
• Filed: 10/15/2014
• Issued: 11/07/2017
• Est. Priority Date: 12/13/2013
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Richard, Paul, Pierre, Joseph
• Primary Examiner(s): Weeks, Gloria R
• Application Number:
  US14/515,030
• Publication Number:
  US 20150164502A1
• Time in Patent Office: 1,119 Days
• Field of Search: 2271811
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00464 for use with different instruments with hole for different instruments A61B2017/22072
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/2903 transferring rotary motion
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion
• CPC Class Codes: Y10T 29/49002 Electrical device making
• CPC Class Codes: Y10T 74/1913 Bevel

Abstract

A coupling assembly selectively interconnects a surgical device with an adapter assembly. The adapter assembly is configured for connection with a surgical attachment. The coupling assembly includes a first connector, a second connector and an outer tube. The first connector is configured for mating engagement with a surgical device. The second connector is configured for mating engagement with an adapter assembly. The outer tube extends between and has a first end and a second end defining a longitudinal axis therebetween. The first end of the outer tube supports the first connector. The second end of the outer tube supports the second connector. The longitudinal axis of the outer tube extends transversely relative to a longitudinal axis defined by a surgical device.

Claims

1. A coupling assembly for selectively interconnecting a surgical device with an adapter assembly that is configured for connection with a surgical attachment, the coupling assembly comprising:

a first connector configured for mating engagement with a surgical device;

a second connector configured for mating engagement with an adapter assembly;

an outer tube having a first end and a second end defining a longitudinal axis therebetween, the first end of the outer tube supporting the first connector and the second end of the outer tube supporting the second connector, wherein the longitudinal axis of the outer tube extends transversely relative to a longitudinal axis defined by the surgical device; and

at least one drive shaft disposed within the outer tube, the at least one drive shaft configured to rotate relative to the outer tube to transfer rotational motion of at least one rotatable drive shaft of the surgical device to at least one rotatable drive shaft of the adapter assembly.

2. A coupling assembly as recited in claim 1, wherein the first connector is disposed distally of the second connector when the first connector is connected to the surgical device.

3. A coupling assembly as recited in claim 1, wherein the outer tube extends transversely relative to the first and second connectors.

4. A coupling assembly as recited in claim 1, wherein the at least one drive shaft of the coupling assembly supports:

a first gear that is disposed adjacent the first connector, the first gear being configured for connection with the at least one rotatable drive shaft of the surgical device; and

a second gear that is disposed adjacent the second connector, the second gear being configured for connection with the at least one rotatable drive shaft of the adapter assembly, wherein rotation of the at least one rotatable drive shaft of the surgical device results in rotation of the at least one rotatable drive shaft of the adapter assembly via the at least one drive shaft of the coupling assembly.

5. A coupling assembly as recited in claim 4, wherein each of the first and second connectors includes at least one gear shaft, the at least one gear shaft of the first connector is configured for connection between the at least one drive shaft of the surgical device and the first gear, and the at least one gear shaft of the second connector is configured for connection between the at least one drive shaft of the adapter assembly and the second gear.

6. A coupling assembly as recited in claim 1, wherein the first and second connectors each include an inner surface defining a cavity in communication with a passageway extending through a length of the outer tube.

7. A coupling assembly as recited in claim 1, wherein the outer tube is configured to extend at an angle less than about 90 degrees relative to the longitudinal axis of the surgical device when the coupling assembly is coupled to the surgical device.

8. A coupling assembly as recited in claim 1, wherein the outer tube is fixed relative to both the first and second connectors.

9. A coupling assembly as recited in claim 8, wherein the outer tube is monolithically formed with the first and second connectors.

10. An electromechanical surgical system, comprising:

a hand-held electromechanical surgical device configured to actuate a surgical attachment, the surgical device including;

a housing; and

at least one rotatable drive shaft supported in the housing for driving actuation of the surgical attachment, the at least one rotatable drive shaft of the surgical device defining a longitudinal axis;

an adapter assembly for selective interconnection between the surgical device and the surgical attachment, the adapter assembly including at least one rotatable drive shaft configured to transmit/convert a rotational force of the at least one rotatable drive shaft of the surgical device into an axial/rotative force for actuating the surgical attachment; and

a coupling assembly for coupling the surgical device to the adapter assembly, the coupling assembly including;

a first connector configured for mating engagement with the surgical device;

a second connector configured for mating engagement with the adapter assembly;

an outer tube having a first end and a second end defining a longitudinal axis therebetween, the first end of the outer tube supporting the first connector and the second end of the outer tube supporting the second connector, wherein the longitudinal axis of the coupling assembly extends transversely relative to the longitudinal axis of the surgical device; and

at least one drive shaft disposed within the outer tube, the at least one drive shaft of the coupling assembly being configured to rotate relative to the outer tube to transfer rotational motion of the at least one rotatable drive shaft of the surgical device to the at least one rotatable drive shaft of the adapter assembly.

11. An electromechanical surgical system as recited in claim 10, wherein the first connector is disposed distally of the second connector when the first connector is connected to the surgical device.

12. An electromechanical surgical system as recited in claim 10, wherein the outer tube extends transversely relative to the first and second connectors.

13. An electromechanical surgical system as recited in claim 10, wherein the at least one drive shaft of the coupling assembly supports:

a first gear that is disposed adjacent the first connector, the first gear being configured for connection with the at least one rotatable drive shaft of the surgical device; and

a second gear that is disposed adjacent the second connector, the second gear being configured for connection with the at least one rotatable drive shaft of the adapter assembly, wherein rotation of the at least one drive shaft of the surgical device results in rotation of the at least one rotatable drive shaft of the adapter assembly via the at least one drive shaft of the coupling assembly.

14. An electromechanical surgical system as recited in claim 13, wherein each of the first and second connectors includes at least one gear shaft, the at least one gear shaft of the first connector being configured for connection between the at least one drive shaft of the surgical device and the first gear, and the at least one gear shaft of the second connector being configured for connection between the at least one drive shaft of the adapter assembly and the second gear.

15. An electromechanical surgical system as recited in claim 10, wherein the first and second connectors each include an inner surface defining a cavity in communication with a passageway extending through a length of the outer tube.

16. An electromechanical surgical system as recited in claim 10, wherein the outer tube extends at an angle less than about 90 degrees relative to the longitudinal axis of the surgical device.

17. An electromechanical surgical system as recited in claim 10, wherein the housing includes an upper housing portion having a proximal end and a distal end and a lower hand grip portion extending from the proximal end of the upper housing portion.

18. An electromechanical surgical system as recited in claim 17, wherein the second connector is disposed proximal of the distal end of the upper housing portion when the first connector is matingly engaged with the surgical device.

19. An electromechanical surgical system as recited in claim 17, wherein the coupling assembly extends at an angle less than about 90 degrees relative to the distal end of the upper housing portion when the first connector is matingly engaged with the surgical device.

20. A coupling assembly for selectively interconnecting a surgical device with an adapter assembly that is configured for connection with a surgical attachment, the coupling assembly comprising:

a first connector configured for mating engagement with a surgical device and including at least one gear shaft configured for connection with at least one rotatable drive shaft of the surgical device;

a first gear disposed adjacent the first connector and configured for operable connection with the at least one gear shaft of the first connector;

a second connector configured for mating engagement with an adapter assembly and including at least one gear shaft configured for connection with at least one rotatable drive shaft of an adapter assembly;

a second gear disposed adjacent the second connector and configured for operable connection with the at least one gear shaft of the second connector;

an outer tube having a first end and a second end defining a longitudinal axis therebetween, the first end of the outer tube supporting the first connector and the second end of the outer tube supporting the second connector, wherein the longitudinal axis of the outer tube extends transversely relative to a longitudinal axis defined by the surgical device; and

at least one rotatable drive shaft disposed within the outer tube, the at least one rotatable drive shaft of the coupling assembly supporting the first and second gears such that rotation of the at least one rotatable drive shaft of the surgical device results in rotation of the at least one rotatable drive shaft of the adapter assembly via the at least one rotatable drive shaft of the coupling assembly.