Hybrid transponder system for long-range sensing and 3D localization

• US 9,810,057 B2
• Filed: 05/29/2015
• Issued: 11/07/2017
• Est. Priority Date: 04/26/2011
• Status: Active Grant

• Current Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Original Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Inventors: Schmidt, Howard Khan, Al-Shehri, Abdullah Awadh
• Primary Examiner(s): Murphy, Daniel L
• Application Number:
  US14/726,197
• Publication Number:
  US 20150267531A1
• Time in Patent Office: 893 Days
• Field of Search: 7315258, 367 14, 367 25, 367 81
• CPC Class Codes: E21B 43/26 by forming crevices or fractures
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency

Abstract

Systems for determining a size, extent, and orientation of a hydraulic fracture of a reservoir, are provided. An exemplary system can include a plurality of RFID transponders modified to include an acoustic transmitter, and an RFID reader modified to include both an RF transmitter and a pair of acoustic receivers, to be deployed in a wellbore adjacent a hydraulic fracture. In embodiments, the acoustic transmitter includes a thermo-acoustic device. The system includes program product configured to receive acoustic return signal data to determine the three-dimensional location of each RFID transponder within the reservoir, to map the location of each RFID transponder, and to responsively determine the size, extent, and orientation can be determined.

Claims

1. A system to determine a size, extent, and orientation of a hydraulic fracture of a reservoir, the system comprising:

a plurality of transponders configured to be carried by a fluid into a hydraulic fracture of a reservoir to deploy the plurality of transponders within the reservoir, each transponder of the plurality of transponders comprising a substrate carrying;

a radiofrequency (RF) receiver antenna configured to receive RF signals,

a digital control circuit, and

an acoustic transmitter configured to transmit an acoustic return signal, the acoustic transmitter including a thermo-acoustic device configured to be activated by the digital control circuit to heat an environmental fluid in contact with the transponder while the transponder is deployed within the reservoir to generate a pressure wave defining the acoustic return signal; and

a reader dimensioned to be deployed within a wellbore, the reader comprising;

an RF antenna assembly including an RF antenna,

an RF transmitter operably coupled to the RF antenna and configured to transmit an RF signal to each transponder of the plurality of transponders deployed within the reservoir, and

an acoustic receiver configured to receive acoustic return signals from the plurality of transponders deployed within the reservoir, the acoustic return signals comprising the pressure waves generated as a result of the heating of the environmental fluid in contact with the plurality of transponders and the acoustic return signals configured to be processed to determine characteristics of the hydraulic fracture.

2. A system as defined in claim 1, wherein the thermo-acoustic device of each transponder of the plurality of transponders comprises one or more of (i) a thin film heater, and (ii) a plurality of carbon nanotube membranes configured to be electrically heated to boil the environmental fluid in contact with the transponder while the transponder is deployed within the reservoir to generate the pressure wave defining the acoustic return signal, the environmental fluid comprising one or more of (i) a hydrocarbon fluid stored in the reservoir, and (ii) the fluid employed to carry the respective transponder into the reservoir.

3. A system as defined in claim 2, the system further including a power source operably coupled to the acoustic transmitter and configured to store energy to provide a power assist to the acoustic transmitter responsive to a command RF signal, and wherein the digital control circuit is configured:

to receive the command RF signal from the reader through the RF antenna;

to selectively control a state of the acoustic transmitter of the respective transponder in response thereto;

to determine a power level of the received command RF signal;

to activate the transponder to transmit the acoustic return signal from the acoustic transmitter when the power level of the received command signal is at or above a predetermined power level thereby to define an active state; and

to deactivate the transponder to enter a quiescent state when the power level of the received command signal drops below the predetermined level.

4. A system as defined in claim 3, wherein the pressure of the pressure wave defining the respective acoustic return signal measures more than 10 megapascals.

5. A system as defined in claim 3,

wherein the power source comprises one or more of (i) a battery, and (ii) a capacitor;

and

wherein one or more of the plurality of transponders are configured to maintain transmission of the respective acoustic return signal for a predetermined duration responsive to an actuation instruction from the reader received through the RF antenna of the respective transponder.

6. A system as defined in claim 3,

wherein the transponder substrate is a flexible substrate;

and

wherein each transponder is dimensioned to be deployed within the hydraulic fracture, each transponder having a maximum thickness of approximately 1 mm, a maximum width of approximately 1 cm, and a maximum length of between approximately 1 cm and 10 cm.

7. A system as defined in claim 3, wherein the reader RF antenna is a directional antenna, wherein the reader RF antenna assembly is configured to rotate the RF antenna of the reader when deployed within the wellbore, and wherein the system further comprises:

one or more controllers being individually or collectively configured to perform the operations of;

initiating rotation of the reader RF antenna to selectively activate one or more of the plurality of transponders defining a subset of the plurality of transponders with a remainder of the plurality of transponders located outside an extent of primary portions of a corresponding RF radiation pattern remaining unactivated,

identifying an approximate center of positive response for each of the one or more of the plurality of transponders responsive to rotation of the antenna, and

determining an approximate azimuth of each respective transponder.

8. A system as defined in claim 7, wherein the plurality of transponders are configured to form a mesh network to relay timing data to the reader, the reader determining approximate azimuths of out-of-range transponders by utilizing approximate azimuths of in-range transponders.

9. A system as defined in claim 3, wherein the at least one acoustic receiver comprises a single acoustic receiver employed to receive the respective return signal from each of the plurality of transponders, the system further comprising:

one or more controllers being individually or collectively configured to perform for each of the plurality of transponders, the operations of;

causing transmission of the command RF signal or signals,

analyzing data indicating at least portions of an acoustic return signal received by the acoustic receiver of the reader from the respective transponder,

determining an approximate travel time of the at least portions of the acoustic return signal received by the acoustic receiver referenced to a transmission reference of a respective one of the command RF signal or signals, and

determining an approximate range of the respective transponder therefrom responsive thereto.

10. A system as defined in claim 9, wherein the plurality of transponders are configured to form a mesh network to relay timing data to the reader, the reader determining approximate ranges of out-of-range transponders by utilizing approximate ranges of in-range transponders.

11. A system as defined in claim 3, wherein the at least one acoustic receiver comprises an associated pair of axially spaced apart acoustic receivers, the system further comprising:

one or more controllers being individually or collectively configured to perform for each of the plurality of transponders, the operations of;

causing transmission of the command RF signal or signals,

analyzing data indicating at least portions of the acoustic return signal received from the respective transponder by a first of the pair of acoustic receivers at a first time-of-arrival of the acoustic return signal,

determining an approximate travel time of the at least portions of the acoustic return signal received by the first of the pair of acoustic receivers referenced to a transmission reference of a respective one of the command RF signal or signals,

responsively identifying an approximate range of the respective transponder,

analyzing data indicating at least portions of the acoustic return signal from the respective transponder received by a second of the pair of acoustic receivers received at a second time-of-arrival of the acoustic return signal,

determining an approximate travel time of the at least portions of the acoustic return signal received by the second of the pair of acoustic receivers referenced to the transmission reference of the respective one of the command RF signal or signals, and

responsively identifying an approximate axial location of the respective transponder with respect to a main axis of the wellbore at a location of the reader.

12. A system as defined in claim 3, wherein the at least one acoustic receiver comprises a single acoustic receiver employed to receive the respective return signal from each of the plurality of transponders, the system further comprising:

one or more controllers being individually or collectively configured to perform for each of transponder of a subset of the plurality of transponders, the operations of;

translating the reader RF antenna and the at least one acoustic receiver axially along the main axis of the wellbore to thereby cause actuation of the respective transponder,

identifying an approximate center of affirmative response of the respective transponder responsive to translation of the reader RF antenna, and

determining the approximate axial location of each respective transponder with respect to a reference location along the main axis of the wellbore responsive to the determined center of affirmative response.

13. A transponder configured to be carried by a fluid into a hydraulic fracture of a reservoir, the transponder comprising a substrate carrying:

a radiofrequency (RF) receiver antenna configured to receive RF signals;

a digital control circuit; and

an acoustic transmitter configured to transmit an acoustic return signal, the acoustic transmitter including a thermo-acoustic device configured to be activated by the digital control circuit to heat an environmental fluid in contact with the transponder while the transponder is deployed within the reservoir to generate a pressure wave defining the acoustic return signal.

14. A transponder as defined in claim 13, wherein the thermo-acoustic device comprises a thin film heater configured to be heated to boil the environmental fluid in contact with the transponder while the transponder is deployed within the reservoir to generate the pressure wave defining the acoustic return signal, the environmental fluid comprising one or more of (i) a hydrocarbon fluid stored in the reservoir, and (ii) a fluid employed to carry the transponder into the reservoir.

15. A transponder as defined in claim 14, wherein the pressure of the pressure wave defining the acoustic return signal measures more than 10 megapascals.

16. A transponder as defined in claim 13, wherein the thermo-acoustic device comprises a plurality of carbon nanotube membranes configured to be electrically heated to boil the environmental fluid in contact with the transponder while the transponder is deployed within the reservoir to generate the pressure wave defining the acoustic return signal, the environmental fluid comprising one or more of (i) a hydrocarbon fluid stored in the reservoir, and (ii) a fluid employed to carry the transponder into the reservoir.

17. A transponder as defined in claim 16, wherein the pressure of the pressure wave defining the acoustic return signal measures more than 10 megapascals.

18. A transponder as defined in claim 13, wherein the RF signals are generated by a reader configured to receive, via the environmental fluid, acoustic return signal comprising the pressure wave generated as a result of the heating of the environmental fluid in contact with the transponder.