Adaptive wireless power transfer system and method

• US 9,818,530 B2
• Filed: 01/16/2013
• Issued: 11/14/2017
• Est. Priority Date: 01/17/2012
• Status: Active Grant

• Current Assignee: Texas Instruments, Inc.
• Original Assignee: Texas Instruments, Inc.
• Inventors: Muratov, Vladimir Alexander, Oettinger, Eric Gregory
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): Dhillon, Jagdeep
• Application Number:
  US13/743,027
• Publication Number:
  US 20130181539A1
• Time in Patent Office: 1,763 Days
• Field of Search: 307104, 307 91, 307 101, 307149, 307 66, 307 64, 455522, 455 88, 320134
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices

Abstract

A system for wireless power transfer is provided. The system includes a monitoring function to monitor control parameters and an input source that supplies power to a wireless power transmitter, wherein the wireless power transmitter operates with a wireless power receiver to supply a charging current to a load. A controller can be configured to receive the control parameters from the monitoring function and to control an adjustable operating point for the wireless power transmitter which controls the charging current delivered to the load via the wireless power receiver, wherein the controller commands a maximum power operating point for the wireless power transmitter when the input source is detected at or above a predetermined threshold and commands a reduced power operating point for the wireless power transmitter when the input source to the wireless power transmitter is detected below the predetermined threshold.

Claims

1. A system comprising:

a monitoring function to monitor control parameters of a wall adapter or USB input source which has variable power limits that supplies power to a wireless power transmitter to determine that amount of power the input source can deliver to the wireless power transmitter, wherein the wireless power transmitter operates with a wireless power receiver to supply a charging current to a load; and

a controller in the transmitter configured to receive the control parameters from the monitoring function and to control an adjustable operating point for the wireless power transmitter which controls the charging current delivered to the load via the wireless power receiver to maintain power drawn from the input source within a predetermined range, wherein the controller commands a reduced power operating point for the wireless power transmitter when the input source to the wireless power transmitter is measured below a predetermined threshold, wherein the wireless transfer system automatically dynamically adjusts a receiver load line so that the input source does not shut down and the transmitter can still deliver power to the receiver wirelessly when the amount of power supplied by the input source is below the predetermined threshold.

2. The system of claim 1, wherein the control parameters include at least one of an input voltage level, an input current level, a switching frequency for the primary regulator, a temperature input, and a control input indicating a low power condition, wherein the control parameters are utilized by the controller to adjust the operating point of the wireless power transmitter.

3. The system of claim 2, wherein the feedback is communicated from the wireless power receiver to the controller as a modulated signal indicating load requirements of the load.

4. The system of claim 3, wherein the controller sets a not-to-exceed operating point based upon detecting a low power condition from the input source and based upon the feedback received from the wireless power receiver.

5. The system of claim 4, wherein the controller sets the not-to-exceed operating point to provide a power safety margin for the wireless power transmitter, wherein the power safety margin is determined as a difference between a current operating point and the not-to exceed operating point.

6. The system of claim 5, wherein the controller sets an operating frequency above a switching frequency that is detected at the not-to exceed operating point.

7. The system of claim 5, wherein the controller sets an operating voltage or current above a voltage or current that is detected at the not-to exceed operating point.

8. The system of claim 5, wherein the controller sets a secondary set point when the not-to-exceed operating point is reached.

9. The system of claim 8, wherein the secondary set point is employed to temporarily control an input voltage or current to a threshold that is greater than the not-to-exceed operating point.

10. The system of claim 5, wherein an output indicator including at least one of a light output and a sound frequency is energized by the controller to indicate that the controller is in a low power control mode.

11. The system of claim 1, wherein the controller employs a temporary low power mode during temporary increases in load charging current.

12. A method comprising:

monitoring a control parameter, via a processor, for an external variable wall adapter or USB input power source that supplies variable amounts of power in a wireless power transfer system;

measuring, by the processor, input power capabilities of the external variable input power source by comparing the control parameter to a threshold; and

automatically dynamically adjusting a power set point for a transmitter of the wireless power transfer system to adjust a receiver load line, by the processor, based on the measured input power capabilities of the variable external input power source, wherein the power set point is reduced when the variable input power source is determined to have limited power capabilities, wherein the variable power source does not shut down and power can still be delivered to the receiver when the amount of power supplies by the input source is below the predetermined threshold.

13. The method of claim 12, further comprising monitoring at least one of an input voltage level, an input current level, a switching frequency, a temperature input, feedback communicated from a wireless power receiver, and a control input indicating a low power condition, wherein the control parameter is utilized by the controller to adjust the power set point of the wireless power transfer system.

14. The method of claim 12, further comprising communicating load requirements that are analyzed with the control parameter to adjust the power set point.

15. The method of claim 12, further comprising setting a not-to-exceed threshold that determines a maximum amount of power that can be delivered by the wireless power transfer system.

16. The method of claim 15, further comprising setting a secondary set point to provide an additional margin above the not-to-exceed threshold.

17. An integrated circuit comprising:

a controller configured to monitor control parameters from a wall adapter or USB input source having variable power limits to control an adjustable operating point for a transmitter in the wireless power system to control a charging current delivered to a load in order to maintain power drawn from the input source within a predetermined range, so that the variable input source does not shut down wherein the controller commands a reduced power operating point for the wireless power system when the input source is measured below the predetermined threshold;

an input circuit to provide the control parameters to the controller; and

a lower power circuit to indicate the input source has a reduced power delivery capacity, wherein the integrated circuit automatically dynamically adjusts a receiver load line so that the transmitter can still deliver power to the receiver when the amount of power supplied by the input source is below the predetermined threshold.

18. The integrated circuit of claim 17, wherein the input circuit is an analog to digital converter (ADC) that receives the control parameters that include at least one of a voltage sense, a current sense, a temperature sense, a low power sense, and a frequency sense.

19. The integrated circuit of claim 17, wherein the low power circuit monitors at least one of a sleep mode input and a reset input to indicate the reduced power delivery.

20. The integrated circuit of claim 17, further comprising at least one of a LED control to indicate low power conditions, a buzzer control to indicate alarm conditions, an a pulse width modulator (PWM) control to drive a primary regulator.