Magnetic field sensor for sensing a movement of a target object

• US 9,823,090 B2
• Filed: 10/31/2014
• Issued: 11/21/2017
• Est. Priority Date: 10/31/2014
• Status: Active Grant

• Current Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Original Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Inventors: Foletto, Andrea, Vuillermet, Yannick, Friedrich, Andreas P.
• Primary Examiner(s): ALLGOOD, ALESA M
• Application Number:
  US14/529,606
• Publication Number:
  US 20160123768A1
• Time in Patent Office: 1,117 Days
• CPC Class Codes: G01D 5/14 influencing the magnitude of a current or voltage
• CPC Class Codes: G01D 5/147 influenced by the movement of a third element, the position of Hall device and the source of magnetic field being fixed in respect to each other
• CPC Class Codes: G01D 5/16 by varying resistance

Abstract

A magnetic field sensor operates as a motion detector for sensing a movement of a ferromagnetic target object having features. The magnetic field sensor has a plurality of magnetoresistance elements to generate, in a first channel, a feature signal indicative of a proximity of a feature of a ferromagnetic target object and, in a second channel, an edge signal indicative of a proximity of an edge of a feature of a ferromagnetic target object.

Claims

1. A magnetic field sensor for sensing a movement of a ferromagnetic target object having ferromagnetic target object features with a target feature width, comprising:

a substrate;

a first magnetoresistance element disposed upon the substrate for generating a first signal responsive to movement of the ferromagnetic target object features;

a second magnetoresistance element disposed upon the substrate for generating a second signal responsive to movement of the ferromagnetic target object features;

a first combining circuit disposed upon the substrate and configured to combine the first signal and the second signal to generate a feature signal having a largest value when a ferromagnetic target object feature is centered with the first and second magnetoresistance elements;

a second combining circuit disposed upon the substrate and configured to combine the first signal and the second signal to generate an edge signal having a largest value when the first magnetoresistance elements is on one side of an edge of a target feature and the second magnetoresistance element is on the other side of the same edge, wherein the feature signal and the edge signal are analog signals; and

an electronic circuit disposed upon the substrate, coupled to receive the feature signal and the edge signal, wherein the electronic circuit is operable to compare the edge signal with one or more threshold values to generate a first two-state signal and operable to compare the feature signal with another one or more threshold values to generate a second two-state signal, wherein an output signal generated by the magnetic field sensor comprises a signal encoding that identifies an alignment of state transitions of a selected one of the first or the second two-state signal.

2. The magnetic field sensor of claim 1, further comprising a magnet for generating respective magnetic fields at the first and second magnetoresistance elements, wherein the ferromagnetic target object is disposed at a position such that movement of the ferromagnetic target object results in changes of the magnetic fields at the first and second magnetoresistance elements.

3. The magnetic field sensor of claim 1, wherein the ferromagnetic target object comprises a ring magnet having alternating north and south poles, the ring magnet for generating respective magnetic fields at the first and second magnetoresistance elements, wherein the ferromagnetic target object is disposed at a position such that movement of the ferromagnetic target object results in changes of the magnetic fields at the first and second magnetoresistance elements.

4. The magnetic field sensor of claim 1, further comprising:

an electronic circuit disposed upon the substrate, coupled to receive the feature signal and the edge signal, and configured to compute a sign of a phase difference between the feature signal and the edge signal to generate an indication of a direction of movement of the ferromagnetic target object.

5. The magnetic field sensor of claim 1, wherein the output signal comprises pulses with a pulse rate indicative of a speed of the movement of the target object and with pulse edges aligned with the state transitions of the selected one of the first or the second two-state signal.

6. The magnetic field sensor of claim 1, wherein a relative phase between the first and second two-state signals is indicative of a direction of the movement of the ferromagnetic target object, and wherein the pulses comprise pulse widths indicative of a direction of the movement of the ferromagnetic target object.

7. The magnetic field sensor of claim 1, wherein the substrate comprises first and second parallel largest surfaces, wherein the first and second magnetoresistance elements are disposed in or over the first largest surface of the substrate, wherein the ferromagnetic target object has first and second parallel largest surfaces, wherein the first largest surface of the substrate is substantially parallel to the first largest surface of the ferromagnetic target object.

8. The magnetic field sensor of claim 1, wherein the feature signal and the edge signal are analog signals.

9. The magnetic field sensor of claim 1, wherein the first and second magnetoresistance elements are disposed in a line parallel to a tangent to a direction of movement of the ferromagnetic target object.

10. The magnetic field sensor of claim 9, wherein the first and second magnetoresistance elements are disposed with a spacing between about one half and about two times the target feature width.

11. The magnetic field sensor of claim 1, further comprising:

a first resistor element disposed upon the substrate; and

a second resistor element disposed upon the substrate, wherein the first and second magnetoresistance elements are coupled in a full bridge circuit with the first and second resistor elements, the full bridge circuit having a first node at which the first signal is generated and having a second node at which the second signal is generated.

12. The magnetic field sensor of claim 11, further comprising a magnet for generating respective magnetic fields at the first and second magnetoresistance elements, wherein the ferromagnetic target object is disposed at a position such that movement of the ferromagnetic target object results in changes of the magnetic fields at the first and second magnetoresistance elements.

13. The magnetic field sensor of claim 11, wherein the ferromagnetic target object comprises a ring magnet having alternating north and south poles, the ring magnet for generating respective magnetic fields at the first and second magnetoresistance elements, wherein the ferromagnetic target object is disposed at a position such that movement of the ferromagnetic target object results in changes of the magnetic fields at the first and second magnetoresistance elements.

14. The magnetic field sensor of claim 11, further comprising:

an electronic circuit disposed upon the substrate, coupled to receive the feature signal. and the edge signal, and configured to compute a sign of a phase difference between the feature signal and the edge signal to generate an indication of a direction of movement of the ferromagnetic target object.

15. The magnetic field sensor of claim 11, wherein the substrate comprises first and second parallel largest surfaces, wherein the first and second magnetoresistance elements are disposed in or over the first largest surface of the substrate, wherein the ferromagnetic target object has first and second parallel largest surfaces, wherein the first largest surface of the substrate is substantially parallel to the first largest surface of the ferromagnetic target object.

16. The magnetic field sensor of claim 11, wherein the first and second magnetoresistance elements are disposed in a line parallel to a tangent to a direction of movement of the ferromagnetic target object.

17. The magnetic field sensor of claim 16, wherein the first and second magnetoresistance elements are disposed with a spacing between about one half and about two times the target feature width.

18. The magnetic field sensor of claim 11, further comprising:

an electronic circuit disposed upon the substrate, coupled to receive the feature signal and the edge signal, wherein the electronic circuit is operable to compare the edge signal with one or more threshold values to generate a first two-state signal and operable to compare the feature signal with another one or more threshold values to generate a second two-state signal, wherein an output signal generated by the magnetic field sensor comprises a signal encoding that identities an alignment with of state transitions of a selected one of the first or the second two-state signal.

19. The magnetic field sensor of claim 18, wherein the output signal comprises pulses with a pulse rate indicative of a speed of the movement of the target object and with pulse edges aligned with the state transitions of the selected one of the first or the second two-state signal.

20. The magnetic field sensor of claim 18, wherein a relative phase between the first and second two-state signals is indicative of a direction of the movement of the ferromagnetic target object, and wherein the pulses comprise pulse widths indicative of a direction of the movement of the ferromagnetic target object.

21. The magnetic field sensor of claim 1, further comprising:

a third magnetoresistance element disposed upon the substrate; and

a fourth magnetoresistance element disposed upon the substrate, wherein the first and second magnetoresistance elements are coupled in a full bridge circuit with the third and fourth magnetoresistance elements, the full bridge circuit having a first node at which the first signal is generated and having a second node at which the second signal is generated.

22. The magnetic field sensor of claim 21, further comprising a magnet for generating respective magnetic fields at the first and second magnetoresistance elements, wherein the ferromagnetic target object is disposed at a position such that movement of the ferromagnetic target object results in changes of the magnetic fields at the first and second magnetoresistance elements.

23. The magnetic field sensor of claim 21, wherein the ferromagnetic target object comprises a ring magnet having alternating north and south poles, the ring magnet for generating respective magnetic fields at the first and second magnetoresistance elements, wherein the ferromagnetic target object is disposed at a position such that movement of the ferromagnetic target object results in changes of the magnetic fields at the first and second magnetoresistance elements.

24. The magnetic field sensor of claim 21, further comprising:

an electronic circuit disposed upon the substrate, coupled to receive the feature signal and the edge signal, and configured to compute a sign of a phase difference between the feature signal and the edge signal to generate an indication of a direction of movement of the ferromagnetic target object.

25. The magnetic field sensor of claim 21, wherein the substrate comprises first and second parallel largest surfaces, Wherein the first, second, third, and fourth magnetoresistance elements are disposed in or over the first largest surface of the substrate, wherein the ferromagnetic target object has first and second parallel largest surfaces, wherein the first largest surface of the substrate is substantially parallel to the first largest surface of the ferromagnetic target object.

26. The magnetic field sensor of claim 21, wherein the first and second magnetoresistance elements are disposed in a first line parallel to a tangent to a direction of movement of the ferromagnetic target object, and wherein the third and fourth magnetoresistance elements are disposed in a second line parallel to the first line and farther from the ferromagnetic target object than the first line.

27. The magnetic field sensor of claim 26, wherein the first and second magnetoresistance elements are disposed with a spacing between about one half and about two times the target feature width.

28. The magnetic field sensor of claim 21, further comprising:

an electronic circuit disposed upon the substrate, coupled to receive the feature signal and the edge signal, wherein the electronic circuit is operable to compare the edge signal with one or more threshold values to generate a first two-state signal and operable to compare the feature signal with another one or more threshold values to generate a second two-state signal, wherein an output signal generated by the magnetic field sensor comprises a signal encoding that identifies an alignment of state transitions of a selected one of the first or the second two-state signal.

29. The magnetic field sensor of claim 28, wherein the output signal comprises pulses with a pulse rate indicative of a speed of the movement of the target object and with pulse edges aligned with the state transitions of the selected one of the first or the second two-state signal.

30. The magnetic field sensor of claim 28, wherein a relative phase between the first and second two-state signals is indicative of a direction of the movement of the ferromagnetic target object, and wherein the pulses comprise pulse widths indicative of a direction of the movement of the ferromagnetic target object.

31. A magnetic field sensor for sensing a movement of a ferromagnetic target object having ferromagnetic target object features with a target feature width, comprising:

a substrate;

a first magnetoresistance element disposed upon the substrate for generating a first signal responsive to movement of the ferromagnetic target object features;

a second magnetoresistance element disposed upon the substrate for generating a second signal responsive to movement of the ferromagnetic target object features;

a first combining circuit disposed upon the substrate and configured to combine the first signal and the second signal to generate a feature signal having a largest value when a ferromagnetic target object feature is centered with the first and second magnetoresistance elements; and

a second combining circuit disposed upon the substrate and configured to combine the first signal and the second signal to generate an edge signal having a largest value when the first magnetoresistance elements is on one side of an edge of a target feature and the second magnetoresistance element is on the other side of the same edge, wherein the feature signal and the edge signal are analog signals,

wherein the first and second magnetoresistance elements are disposed in a line parallel to a tangent to a direction of movement of the ferromagnetic target object,

wherein the first and second magnetoresistance elements are disposed with a spacing between about one half and about two times the target feature width, the magnetic field sensor further comprising;

an electronic circuit disposed upon the substrate, coupled to receive the feature signal and the edge signal, wherein the electronic circuit is operable to compare the edge signal with one or more threshold values to generate a first two-state signal and operable to compare the feature signal with another one or more threshold values to generate a second two-state signal, wherein an output signal generated by the magnetic field sensor comprises a signal encoding that identifies an alignment with state transitions of a selected one of the first or the second two-state signal.

32. The magnetic field sensor of claim 31, wherein the output signal comprises pulses with a pulse rate indicative of a speed of the movement of the target object and with pulse edges aligned with the state transitions of the selected one of the first or the second two-state signal.

33. The magnetic field sensor of claim 31, wherein a relative phase between the first and second two-state signals is indicative of a direction of the movement of the ferromagnetic target object, and wherein the pulses comprise pulse widths indicative of a direction of the movement of the ferromagnetic target object.