Electromagnetic booster for wireless charging and method of manufacturing the same

• US 9,825,482 B2
• Filed: 10/04/2013
• Issued: 11/21/2017
• Est. Priority Date: 10/04/2012
• Status: Active Grant

• Current Assignee: Nera Innovations Limited (Atlantic IP Services Limited)
• Original Assignee: LG Innotek Company Limited (LG Corporation)
• Inventors: Hyun, Soon Young, Bae, Seok, Choi, Don Chul, Kim, So Yeon, Song, Ji Yeon, Yeom, Jai Hoon, Lee, Nam Yang, Lee, Hyung Eui
• Primary Examiner(s): Pelton, Nathaniel
• Assistant Examiner(s): Bui, Dung V
• Application Number:
  US14/433,424
• Publication Number:
  US 20150236545A1
• Time in Patent Office: 1,509 Days
• Field of Search: 320108, 336119, 336200, 336 84, 336221, 336232, 336220, 336 83, 343856, 307104, 455 441
• CPC Class Codes: H01F 2003/106 Magnetic circuits using combinations of different magnetic materials
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H01F 41/046 structurally combined with ferromagnetic material
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields

Abstract

Provided is an electromagnetic booster for wireless charging, comprising a magnet part having a magnetic sheet (10) and a coil part (20) disposed on the magnetic sheet, wherein the magnetic sheet is composed of a first magnetic sheet (11) member located at an edge portion and a second magnetic sheet member (12) located in a center portion on the same plane, wherein the first magnetic sheet member and the second magnetic sheet member have different permeability rates from each other.

Claims

1. An electromagnetic member for wireless charging, comprising:

a first magnetic sheet member including a first coil member; and

a second magnetic sheet member disposed adjacent to the first magnetic sheet member and including a second coil member,

wherein the first magnetic sheet member and the second magnetic sheet member have different magnetic permeability rates, and

wherein the second magnetic sheet member is disposed at an inner side of the first magnetic sheet member.

2. The electromagnetic member of claim 1, wherein the first magnetic sheet member and the second magnetic sheet member are disposed to be spaced apart from each other.

3. The electromagnetic member of claim 2, wherein the inner side of the first magnetic sheet member and an outer side of the second magnetic sheet member are spaced apart from each other.

4. The electromagnetic member of claim 1, wherein the first coil member or the second coil member is made of any one material selected from among Ag, Au, Cu, and Al.

5. The electromagnetic member of claim 1, wherein the first coil member or the second coil member has a thickness (height) in a range of from 5 μ

m to 1 mm.

6. The electromagnetic member of claim 1, wherein the first magnetic sheet member and the second magnetic sheet member have substantially the same thickness.

7. The electromagnetic member of claim 1, wherein the first magnetic sheet member and the second magnetic sheet member are made of a magnetic composition containing a magnetic material, and

wherein the magnetic material is one element or an alloy of a combination of two or more elements selected from Fe, Ni, Co, Mn, Al, Zn, Cu, Ba, Ti, Sn, Sr, P, B, N, C, W, Cr, Bi, Li, Y, and Cd;

or is ferrite.

8. The electromagnetic member of claim 1, wherein the inner side of the first magnetic sheet member and an outer side of the second magnetic sheet member are configured to come into contact with each other.

9. The electromagnetic member of claim 1, wherein the first magnetic sheet member and the second magnetic sheet member have different thicknesses.

10. A mobile terminal for wireless charging, comprising the electromagnetic member of claim 1.

11. An electromagnetic member for wireless charging, comprising:

a first magnetic sheet member including a first coil member; and

a second magnetic sheet member disposed adjacent to the first magnetic sheet member and including a second coil member,

wherein the first magnetic sheet member and the second magnetic sheet member lave different magnetic permeability rates, and

wherein the first magnetic sheet member is disposed at an edge portion on the same plane as the second magnetic sheet member.

12. The electromagnetic member of claim 11, wherein an inner side of the first magnetic sheet member and an outer side of the second magnetic sheet member are configured to come into contact with each other.

13. The electromagnetic member of claim 11, wherein an inner side of the first magnetic sheet member and an outer side of the second magnetic sheet member are spaced apart from each other.

14. The electromagnetic member of claim 11, wherein the first magnetic sheet member and the second magnetic sheet member have substantially the same thickness.

15. The electromagnetic member of claim 11, wherein the first magnetic sheet member and the second magnetic sheet member have different thicknesses.

16. An electromagnetic member for wireless charging, comprising:

a base film;

a first magnetic sheet member including a first coil member; and

a second magnetic sheet member disposed adjacent to the first magnetic sheet member and including a second coil member,

wherein the first magnetic sheet member and the second magnetic sheet member have different magnetic permeability rates,

wherein the first magnetic sheet member and the second magnetic sheet member have different thicknesses, and

wherein a lower surface of the first magnetic sheet member and a lower surface of the second magnetic sheet member are disposed on the same plane of the base film.

17. The electromagnetic member of claim 16, wherein the base film is disposed in a lower portion of the first magnetic sheet member and the second magnetic sheet member.

18. The electromagnetic member of claim 16, wherein the first coil member or the second coil member has a thickness in a range of from 5 μ

m to 1 mm.

19. The electromagnetic member of claim 16, wherein the first magnetic sheet member and the second magnetic sheet member are made of a magnetic composition comprising a magnetic material, and

wherein the magnetic material is one element or an alloy of a combination of two or more elements selected from Fe, Ni, Co, Mn, Al, Zn, Cu, Ba, Ti, Sn, Sr, P, B, N, C, W, Cr, Bi, Li, Y, and Cd;

or is ferrite.

20. The electromagnetic member of claim 16, wherein an inner side of the first magnetic sheet member and an outer side of the second magnetic sheet member are configured to come into contact with each other.

21. The electromagnetic member of claim 16, wherein an inner side of the first magnetic sheet member and an outer side of the second magnetic sheet member are spaced apart from each other.