Surgical alignment using references

• US 9,827,112 B2
• Filed: 10/26/2015
• Issued: 11/28/2017
• Est. Priority Date: 06/16/2011
• Status: Active Grant

• Current Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Original Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Inventors: Bettenga, Mason James
• Primary Examiner(s): Bates, David
• Assistant Examiner(s): Chang, Olivia C
• Application Number:
  US14/922,370
• Publication Number:
  US 20160038307A1
• Time in Patent Office: 764 Days
• CPC Class Codes: A61B 17/1746 for the acetabulum
• CPC Class Codes: A61B 17/8897 Guide wires or guide pins
• CPC Class Codes: A61B 2017/568 produced with shape and dimensions specific for an individual patient
• CPC Class Codes: A61B 2034/2051 Electromagnetic tracking systems
• CPC Class Codes: A61B 2090/065 for measuring contact or contact pressure
• CPC Class Codes: A61B 34/10 Computer-aided planning, simulation or modelling of surgical operations
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
• CPC Class Codes: A61B 90/06 Measuring instruments not otherwise provided for
• CPC Class Codes: A61F 2/32 for the hip
• CPC Class Codes: A61F 2/46 Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor
• CPC Class Codes: A61F 2/4607 of hip femoral endoprostheses
• CPC Class Codes: A61F 2/4609 of acetabular cups
• CPC Class Codes: A61F 2002/4632 using computer-controlled surgery, e.g. robotic surgery

Abstract

Methods, systems, and apparatus, including computer-readable storage media, for surgical alignment using references. In one general aspect, a method includes coupling a guide to a joint, the guide defining an axis and having an outer contour formed to substantially conform to a portion of the joint. The first reference is attached at a fixed position relative to the joint. A positioning system is used to determine a position of the axis relative to the first reference, where the position of the axis is determined based upon the position of the guide while the guide is coupled to the joint. The guide is removed from the joint, and after the guide is removed from the joint, an instrument is positioned relative to the axis based on a position of a second reference relative to the first reference.

Claims

1. A system, comprising:

a guide having an outer contour adapted to substantially conform to a receiving portion of a joint, wherein the outer contour that is adapted to substantially conform to the receiving portion of the joint is formed prior to use of the guide, and the guide is adapted to mate with the receiving portion of the joint in a single orientation;

a first reference device for attachment to a bone of the joint;

a second reference device for coupling at a known alignment relative to the guide; and

a control unit configured to communicate with the first reference device and the second reference device, the control unit being configured to determine the position of the axis relative to the first reference device based on data that indicates a position of the second reference device relative to the first reference device when the second reference device is in the known alignment relative to the guide and the guide is mated to the joint.

2. The system of claim 1, wherein the joint is a hip joint of a particular patient;

and wherein the guide is a patient-specific guide having the outer contour defined for the hip joint of the particular patient, the outer contour being adapted to substantially conform to one or more portions of an acetabulum of the hip joint such that the guide mates with the acetabulum in a single orientation.

3. The system of claim 2, wherein a portion of the guide is adapted to conform to other features of a pelvis of the particular patient.

4. The system of claim 3, wherein the portion of the guide is adapted to conform to at least one of an acetabulum rim of the pelvis, a greater sciatic notch of the pelvis, a portion of an ilium of the pelvis, or the anterior inferior iliac spine of the pelvis.

5. The system of claim 1, wherein the outer contour of the guide that is adapted to substantially conform to the receiving portion of the joint has been formed by three-dimensional printing.

6. The system of claim 1, wherein the guide has been molded, cut, or machined to include the outer contour of the guide that is adapted to substantially conform to the receiving portion of the joint.

7. The system of claim 1, further comprising an electromagnetic field generator;

wherein the first reference device comprises a first electromagnetic field sensor, and the second reference device comprises the electromagnetic field generator or a second electromagnetic field sensor.

8. The system of claim 1, wherein the control unit is further configured to:

determine a position of an instrument relative to a center of rotation of the joint or a surface of the joint based on the information indicating a position of the instrument relative to the first reference;

calculate a reaming depth along the axis relative to the position of the instrument; and

provide information indicating the reaming depth.

9. The system of claim 8, wherein:

to calculate the reaming depth, the control unit is configured to;

access information indicating one or more characteristics of an implant;

determine a preferred reaming depth based on the one or more characteristics of the implant; and

determine a difference between a current position of the instrument and a preferred position for the instrument, the preferred position corresponding to the preferred reaming depth; and

to provide information indicating the reaming depth, the control unit is configured to provide information indicating the difference between the current position of the instrument and the preferred position of the instrument.

10. A system, comprising:

a guide having an outer contour adapted to substantially conform to a receiving portion of a joint, the guide defining an axis that has a known position relative to the joint when the guide is mated to the joint, wherein the outer contour that is adapted to substantially conform to the receiving portion of the joint is formed prior to use of the guide, and the guide is adapted to mate with the receiving portion of the joint in a single orientation;

a first reference device for attachment to a bone of the joint;

a second reference device for coupling at a known alignment relative to the guide; and

a control unit configured to communicate with the first reference device and the second reference device, the control unit being configured to determine the position of the axis relative to the first reference device based on data that indicates a position of the second reference device relative to the first reference device when the second reference device is in the known alignment relative to the guide and the guide is mated to the joint.

11. The system of claim 10, wherein the axis has a known inclination angle and a known anteversion angle relative to the joint when the guide is coupled to the joint.

12. The system of claim 10, wherein the second reference device is configured to be attached to the guide at a position having a known offset relative to the axis.

13. The system of claim 10, wherein:

the joint is a hip joint of a particular patient;

the axis is an acetabular impaction axis for the hip joint determined based on imaging data for the hip joint; and

the guide is a patient-specific guide having the outer contour defined for the particular patient, the outer contour being adapted to substantially conform to one or more portions of an acetabulum of the hip joint such that the guide mates with the acetabulum in a single orientation.

14. The system of claim 10, further comprising an electromagnetic field generator;

wherein the first reference device comprises a first electromagnetic field sensor, and the second reference device comprises the electromagnetic field generator or a second electromagnetic field sensor.

15. The system of claim 10, further comprising an infrared detector;

wherein the first reference device comprises a first fiducial, and the second reference device comprises a second fiducial.

16. The system of claim 10, wherein, to determine the position of the axis relative to the first reference device, the control unit is configured to determine the position of the axis in a reference frame, the first reference having a fixed position in the reference frame.

17. The system of claim 10, wherein the control unit is configured to:

determine a position of an instrument relative to the axis while the second reference device or a third reference device is coupled to the instrument; and

output, on a user interface, data indicating the position of the instrument relative to the axis.

18. The system of claim 10, wherein the control unit is further configured to:

determine a position of an instrument relative to a center of rotation of the joint or a surface of the joint based on the information indicating a position of the instrument relative to the first reference;

calculate a reaming depth along the axis relative to the position of the instrument; and

provide information indicating the reaming depth.

19. The system of claim 18, wherein:

to calculate the reaming depth, the control unit is configured to;

access information indicating one or more characteristics of an implant;

determine a preferred reaming depth based on the one or more characteristics of the implant; and

determine a difference between a current position of the instrument and a preferred position for the instrument, the preferred position corresponding to the preferred reaming depth; and

to provide information indicating the reaming depth, the control unit is configured to provide information indicating the difference between the current position of the instrument and the preferred position of the instrument.