System for and method of rapidly determining true bearings of radio frequency identification (RFID) tags associated with items in a controlled area

• US 9,836,630 B2
• Filed: 03/31/2014
• Issued: 12/05/2017
• Est. Priority Date: 12/13/2013
• Status: Active Grant

• Current Assignee: Symbol Technologies, LLC (Zebra Technologies Corporation)
• Original Assignee: Symbol Technologies, LLC (Zebra Technologies Corporation)
• Inventors: Bekritsky, Benjamin J, Jacques, Alexander M, Koch, Michael J, Swope, Charles B
• Primary Examiner(s): Lim, Steven
• Assistant Examiner(s): MA, KAM WAN
• Application Number:
  US14/230,482
• Publication Number:
  US 20150278565A1
• Time in Patent Office: 1,345 Days
• Field of Search: 340 1032
• CPC Class Codes: G01S 13/75 using transponders powered from received waves, e.g. using passive transponders , or using passive reflectors
• CPC Class Codes: G01S 13/751 wherein the responder or reflector radiates a coded signal
• CPC Class Codes: G01S 13/825 with exchange of information between interrogator and responder
• CPC Class Codes: G01S 3/16 using amplitude comparison of signals derived sequentially from receiving antennas or antenna systems having differently-oriented directivity characteristics or from an antenna system having periodically-varied orientation of directivity characteristic
• CPC Class Codes: G01S 3/46 using antennas spaced apart and measuring phase or time difference between signals therefrom, i.e. path-difference systems
• CPC Class Codes: G06K 7/10099 the directional field being used for pinpointing the location of the record carrier, e.g. for finding or locating an RFID tag amongst a plurality of RFID tags, each RFID tag being associated with an object, e.g. for physically locating the RFID tagged object in a warehouse
• CPC Class Codes: G06K 7/10128 the step consisting of detection of the presence of one or more record carriers in the vicinity of the interrogation device
• CPC Class Codes: G06K 7/10366 the interrogation device being adapted for miscellaneous applications
• CPC Class Codes: G06K 7/10415 the interrogation device being fixed in its position, such as an access control device for reading wireless access cards, or a wireless ATM banking machines in general G07F19/00

Abstract

An RFID tag reading system and method accurately and rapidly determine true bearings of RFID tags associated with items in a controlled area. An RFID reader has an array of antenna elements and a plurality of RF transceivers. A controller controls the transceivers by steering a primary transmit beam over the controlled area to each tag, by steering a primary receive beam at a primary steering angle from each tag, by steering a plurality of secondary receive beams at different secondary steering angles that are offset from the primary steering angle by receiving secondary receive signals from each tag, and by processing the secondary receive signals to determine a true bearing for each tag. Bidirectional communication between the reader and a tag is conducted over a single inventory round in which the tag is read a plurality of times by the primary and the secondary receive beams.

Claims

1. A radio frequency (RF) identification (RFID) tag reading system for rapidly determining true bearings of RFID tags associated with items in a controlled area, comprising:

an RFID reader having an array of antenna elements and a plurality of RF transceivers; and

a controller operatively connected to the transceivers, and operative to control the transceivers by executing a tag processing module operative to steer a primary transmit beam over the controlled area by transmitting a primary transmit signal via the antenna elements to each tag, and to steer a primary receive beam at a primary steering angle by receiving a primary receive signal via the antenna elements from each tag,

the controller being further operative to control the transceivers by executing a bearing processing module operative to steer a plurality of secondary receive beams at different secondary steering angles that are offset from the primary steering angle by receiving a plurality of secondary receive signals via the antenna elements from each tag, and by processing the secondary receive signals to determine a true bearing for each tag, and

the controller being further operative to control bidirectional communication between the reader and at least one of the tags over a single inventory round in which the at least one tag is read a plurality of times by the primary and the secondary receive beams at different secondary steering angles, wherein the single inventory round is a time period measured from a beginning instant when a Query command is issued to an ending instant when a subsequent Query command or a Select command is issued, and wherein the controller is operative to send an identification request to the at least one tag for each secondary receive beam that is used to read the at least one tag during the inventory round.

2. The system of claim 1, wherein the controller is further operative to simultaneously steer the secondary receive beams, and to control bidirectional communication between the reader and the at least one tag over the single inventory round during simultaneous steering of the secondary receive beams.

3. The system of claim 1, wherein the controller is further operative to sequentially steer the secondary receive beams in succession, and to control bidirectional communication between the reader and the at least one tag over the single inventory round during sequential steering of the secondary receive beams.

4. The system of claim 1, wherein the reader is operative to query the at least one tag to pick a random slot with at least one of a Query command and a subsequent Query Repeat (QueryRep) command, and to acknowledge a random number selected by the at least one tag with an ACK command;

and wherein the controller is further operative, once the random number has been acknowledged, to receive a tag identification from the at least one tag during steering of the primary receive beam, and to switch from the primary receive beam to each of the secondary receive beams without repeating the at least one of the Query command and the subsequent QueryRep command, and to receive a tag identification from the at least one tag during steering of each of the secondary receive beams in response to sending the ACK command as the identification request.

5. The system of claim 1, wherein the bearing processing module is operative to steer a first pair of the secondary receive beams at opposite sides of the primary receive beam in elevation, and to process a first pair of the secondary receive signals to obtain a pair of elevation offset signals;

and wherein the bearing processing module is further operative to steer a second pair of the secondary receive beams at opposite sides of the primary receive beam in azimuth, and to process a second pair of the secondary receive signals to obtain a pair of azimuth offset signals.

6. The system of claim 5, wherein the bearing processing module is operative to process the elevation offset signals by dividing their difference by their sum to obtain an elevation error signal as an elevation correction to the primary steering angle, and wherein the bearing processing module is operative to process the azimuth offset signals by dividing their difference by their sum to obtain an azimuth error signal as an azimuth correction to the primary steering angle.

7. The system of claim 1, wherein the bearing processing module is operative to steer each secondary receive beam by receiving the secondary receive signals over a plurality of channels;

and further comprising, on each channel, a complex multiplier and a programmable device for setting a complex coefficient for the complex multiplier to introduce a weighting factor on each channel to effect steering.

8. A radio frequency (RF) identification (RFID) tag reading system for rapidly determining true bearings of RFID tags associated with items in a controlled area, comprising:

an RFID reader mounted in an overhead location in the controlled area, and having an array of antenna elements and a plurality of RF transceivers;

a server operatively connected to the RFID reader; and

a controller located in at least one of the RFID reader and the server and operatively connected to the transceivers, the controller being operative to control the transceivers by executing a tag processing module operative to steer a primary transmit beam over the controlled area by transmitting a primary transmit signal via the antenna elements to each tag, and to steer a primary receive beam at a primary steering angle by receiving a primary receive signal via the antenna elements from each tag,

the controller being further operative to control the transceivers by executing a bearing processing module operative to steer a plurality of secondary receive beams at different secondary steering angles that are offset from the primary steering angle by receiving a plurality of secondary receive signals via the antenna elements from each tag, and by processing the secondary receive signals to determine a true bearing for each tag, and

the controller being further operative to control bidirectional communication between the reader and at least one of the tags over a single inventory round in which the at least one tag is read a plurality of times by the primary and the secondary receive beams at different secondary steering angles, wherein the single inventory round is a time period measured from a beginning instant when a Query command is issued to an ending instant when a subsequent Query command or a Select command is issued, and wherein the controller is operative to send an identification request to the at least one tag for each secondary receive beam that is used to read the at least one tag during the inventory round.

9. The system of claim 8, wherein the controller is further operative to simultaneously steer the secondary receive beams, and to control bidirectional communication between the reader and the at least one tag over the single inventory round during simultaneous steering of the secondary receive beams.

10. The system of claim 8, wherein the controller is further operative to sequentially steer the secondary receive beams in succession, and to control bidirectional communication between the reader and the at least one tag over the single inventory round during sequential steering of the secondary receive beams.

11. The system of claim 8, wherein the reader is operative to query the at least one tag to pick a random slot with at least one of a Query command and a subsequent Query Repeat (QueryRep) command, and to acknowledge a random number selected by the at least one tag with an ACK command;

and wherein the controller is further operative, once the random number has been acknowledged, to receive a tag identification from the at least one tag during steering of the primary receive beam, and to switch from the primary receive beam to each of the secondary receive beams without repeating the at least one of the Query command and the subsequent QueryRep command, and to receive a tag identification from the at least one tag during steering of each of the secondary receive beams in response to sending the ACK command as the identification request.

12. The system of claim 8, wherein the bearing processing module is operative to steer a first pair of the secondary receive beams at opposite sides of the primary receive beam in elevation, and to process a first pair of the secondary receive signals to obtain a pair of elevation offset signals;

and wherein the bearing processing module is further operative to steer a second pair of the secondary receive beams at opposite sides of the primary receive beam in azimuth, and to process a second pair of the secondary receive signals to obtain a pair of azimuth offset signals.

13. The system of claim 12, wherein the bearing processing module is operative to process the elevation offset signals by dividing their difference by their sum to obtain an elevation error signal as an elevation correction to the primary steering angle, and wherein the bearing processing module is operative to process the azimuth offset signals by dividing their difference by their sum to obtain an azimuth error signal as an azimuth correction to the primary steering angle.

14. The system of claim 8, wherein the bearing processing module is operative to steer each secondary receive beam by receiving the secondary receive signals over a plurality of channels;

and further comprising, on each channel, a complex multiplier and a programmable device for setting a complex coefficient for the complex multiplier to introduce a weighting factor on each channel to effect steering.

15. A radio frequency (RF) identification (RFID) tag reading method of rapidly determining true bearings of RFID tags associated with items in a controlled area, the method comprising:

controlling a plurality of transceivers of an RFID reader having an array of antenna elements operatively connected thereto by having a controller execute a tag processing module operative for steering a primary transmit beam over the controlled area by transmitting a primary transmit signal via the antenna elements to each tag, and for steering a primary receive beam at a primary steering angle by receiving a primary receive signal via the antenna elements from each tag;

controlling the transceivers by having the controller execute a bearing processing module operative for steering a plurality of secondary receive beams at different secondary steering angles that are offset from the primary steering angle by receiving a plurality of secondary receive signals via the antenna elements from each tag, and by processing the secondary receive signals to determine a true bearing for each tag;

controlling bidirectional communication between the reader and at least one of the tags over a single inventory round in which the at least one tag is read a plurality of times by the primary and the secondary receive beams at different secondary steering angles, wherein the single inventory round is a time period measured from a beginning instant when a Query command is issued to an ending instant when a subsequent Query command or a Select command is issued; and

sending an identification request to the at least one tag for each secondary receive beam that is used to read the at least one tag during the inventory round.

16. The method of claim 15, wherein the steering of the secondary receive beams is performed simultaneously, and wherein the controlling of the bidirectional communication between the reader and the at least one tag is performed over the single inventory round during simultaneous steering of the secondary receive beams.

17. The method of claim 15, wherein the steering of the secondary receive beams is performed sequentially, and wherein the controlling of the bidirectional communication between the reader and the at least one tag is performed over the single inventory round during sequential steering of the secondary receive beams.

18. The method of claim 15, and querying the at least one tag to pick a random slot with at least one of a Query command and a subsequent Query Repeat (QueryRep) command;

and acknowledging a random number selected by the at least one tag with an ACK command; and

receiving, once the random number has been acknowledged, a tag identification from the at least one tag during steering of the primary receive beam; and

switching from the primary receive beam to each of the secondary receive beams without repeating the at least one of the Query command and the subsequent QueryRep command; and

receiving a tag identification from the at least one tag during steering of each of the secondary receive beams in response to sending the ACK command as the identification request.

19. The method of claim 15, wherein the steering of a first pair of the secondary receive beams is performed at opposite sides of the primary receive beam in elevation, and wherein the processing of a first pair of the secondary receive signals is performed to obtain a pair of elevation offset signals;

and wherein the steering of a second pair of the secondary receive beams is performed at opposite sides of the primary receive beam in azimuth, and wherein the processing of a second pair of the secondary receive signals is performed to obtain a pair of azimuth offset signals.

20. The method of claim 19, wherein the processing of the elevation offset signals is performed by dividing their difference by their sum to obtain an elevation error signal as an elevation correction to the primary steering angle, and wherein the processing of the azimuth offset signals is performed by dividing their difference by their sum to obtain an azimuth error signal as an azimuth correction to the primary steering angle.