Flexible conductor for use within a contact lens

• US 9,841,614 B2
• Filed: 04/30/2015
• Issued: 12/12/2017
• Est. Priority Date: 06/13/2014
• Status: Active Grant

• Current Assignee: Twenty Twenty Therapeutics, LLC
• Original Assignee: Verily Life Sciences LLC (Alphabet Inc.)
• Inventors: Linhardt, Jeffrey G., Liu, Zenghe, Kennedy, Scott B.
• Primary Examiner(s): Vu, Phu
• Application Number:
  US14/701,360
• Publication Number:
  US 20150362752A1
• Time in Patent Office: 957 Days
• CPC Class Codes: B29D 11/00048 composed of parts with dissimilar composition B29D11/00057 takes precedence
• CPC Class Codes: B29D 11/00817 Producing electro-active lenses or lenses with energy receptors, e.g. batteries or antennas
• CPC Class Codes: G02C 7/04 Contact lenses for the eyes disinfection or sterilisation of contact lenses A61L12/00
• CPC Class Codes: G02C 7/083 Electrooptic lenses
• CPC Class Codes: G02F 1/133305 Flexible substrates, e.g. plastics, organic film
• CPC Class Codes: G02F 1/13439 characterised by their electrical, optical, physical properties; materials therefor; method of making

Abstract

An eye-mountable device includes a flexible lens enclosure, anterior and posterior flexible conductive electrodes, and an accommodation actuator element. The flexible lens enclosure includes anterior and posterior layers that are sealed together. The anterior flexible conductive electrode is disposed within the flexible enclosure and across a center region of the flexible lens enclosure on a concave side of the anterior layer. The posterior flexible conductive electrode is disposed within the flexible enclosure and across the center region on a convex side of the posterior layer. The accommodation actuator element is disposed between the first and second flexible conductive electrodes. The anterior and posterior flexible conductive electrodes are transparent and electrically manipulate the accommodation actuator element.

Claims

1. A device, comprising:

a lens enclosure including an anterior layer and a posterior layer that are sealed together;

an anterior conductive electrode formed on a concave side of the anterior layer of the lens enclosure and across a center region of the lens enclosure;

a posterior conductive electrode formed on a convex side of the posterior layer of the lens enclosure and across the center region; and

an accommodation actuator element disposed between the anterior and posterior conductive electrodes in the center region,

wherein the anterior and posterior conductive electrodes are transparent and electrically manipulate the accommodation actuator element via a voltage applied across the anterior and posterior conductive electrodes, and

wherein the anterior and posterior conductive electrodes include metal nanowires.

2. The device of claim 1, wherein a concave surface of the posterior layer is configured to be removeably mounted over a cornea and a convex surface of the anterior layer is configured to be compatible with eyelid motion when the concave surface of the posterior layer is so mounted.

3. The device of claim 1, wherein the anterior and posterior conductive electrodes conform to the anterior layer and the posterior layer, respectively.

4. The device of claim 1, wherein the metal nanowires included on the anterior and posterior conductive electrodes are disposed in a colloidal suspension that is cured onto the concave side of the anterior layer and onto the convex side of the posterior layer, respectively.

5. The device of claim 4, wherein the metal nanowires are silver nanowires.

6. The device of claim 1, further comprising:

a ring substrate disposed around the center region,

wherein the anterior conductive electrode includes an anterior connection tab extending outside the center region and overlapping an anterior contact pad on the ring substrate,

wherein the posterior conductive electrode includes a posterior connection tab extending outside the center region and underlapping a posterior contact pad on the ring substrate.

7. The device of claim 6, further comprising:

first conductive adhesive disposed between the anterior connection tab and the anterior contact pad to electrically connect the anterior conductive electrode to the anterior contact pad; and

second conductive adhesive disposed between the posterior connection tab and the posterior contact pad to electrically connect the posterior conductive electrode to the posterior contact pad.

8. The device of claim 6, wherein the anterior connection tab and the posterior connection tab are rotationally offset from each other.

9. The device of claim 1, wherein the accommodation actuator element comprises a liquid crystal (“

LC”

) layer and wherein the LC layer extends across a larger area in the center region than the anterior and posterior conductive electrodes.

10. The device of claim 1, wherein the anterior and posterior conductive electrodes each comprise multi-layer structure of transparent, conductive liquid that is iteratively applied and cured.

20. The device of claim 6, wherein the ring substrate has a flat, circular ring shape that provides a platform for mounting electronics and for patterning conductive materials to form electrodes, antenna, and interconnections.

11. A method of fabricating a contact lens having a lens enclosure, comprising:

depositing a liquid conductor material onto a concave inside surface of an anterior layer of the lens enclosure, wherein the liquid conductor includes metal nanowires;

depositing the liquid conductor material onto a convex inside surface of a posterior layer of the lens enclosure, wherein the liquid conductor includes metal nanowires;

curing the liquid conductor material on the anterior and posterior layers to form an anterior conductive electrode disposed on the concave inside surface and a posterior conductive electrode disposed on the convex inside surface, respectively, wherein the anterior and posterior conductive electrodes are both transparent;

dispensing liquid crystal material between the anterior and posterior conductive electrodes; and

sealing the anterior layer to the posterior layer to encase anterior and posterior flexible conductors and the liquid crystal material within the lens enclosure of the contact lens.

12. The method of claim 11, wherein the metal nanowires are in a colloidal suspension that conforms to the concave inside surface and the convex inside surface, respectively.

13. The method of claim 12, wherein the metal nanowires are silver nanowires.

14. The method of claim 11, further comprising:

iteratively depositing and curing the liquid conductor material on each of the concave inside surface and the convex inside surface to build up thicknesses of the anterior and posterior conductive electrodes to achieve desired sheet resistances.

15. The method of claim 11, wherein deposing the liquid conductive material onto the convex inside surface comprises:

positioning a stencil over the convex inside surface of the anterior layer; and

spraying the liquid conductive material over the stencil onto the convex inside surface of the anterior layer.

16. The method of claim 11, wherein depositing the liquid conductive material onto the convex inside surface comprises:

applying the liquid conductive material to a stamp; and

pressing the stamp to the convex inside surface of the anterior layer to transfer the liquid conductive material to the convex inside surface of the anterior layer.

17. The method of claim 11, wherein the liquid crystal material is dispensed over a larger area in a center region of the lens enclosure than the anterior and posterior flexible conductive electrodes.

18. The method of claim 11, further comprising:

plasma treating the anterior and posterior layers of the lens enclosure prior to the depositing the liquid conductor material onto the concave inside surface of the anterior layer and prior to depositing the liquid conductor material onto the convex inside surface of the posterior layer to form reactive surfaces for bonding the anterior and posterior conductive electrodes to the anterior and posterior layers, respectively.

19. The method of claim 11, further comprising:

providing a ring substrate upon which a battery, a controller circuit, an anterior contact pad, and a posterior contact pad are disposed;

dispensing a conductive adhesive onto the anterior and posterior contact pads;

positioning the ring substrate on the posterior layer surrounding the posterior conductive electrode; and

bonding connection tabs extending from the anterior and posterior conductive electrodes to the anterior and posterior contact pads, respectively.

21. The method of claim 11, further comprising:

mating the anterior layer of the lens enclosure and the posterior layer of the lens enclosure, and

wherein the sealing the anterior layer to the posterior layer to encase anterior and posterior conductors and the liquid crystal material within the lens enclosure of the contact lens comprises;

adding additional lens enclosure material to a rim of the mated anterior and posterior layers of the lens enclosure.