Methods and apparatus for battery testing

• US 9,851,408 B2
• Filed: 12/04/2012
• Issued: 12/26/2017
• Est. Priority Date: 06/05/2008
• Status: Active Grant

• Current Assignee: Cadex Electronics Incorporated
• Original Assignee: Cadex Electronics Incorporated
• Inventors: Tinnemeyer, Joern A.
• Primary Examiner(s): Dunn, Drew A
• Assistant Examiner(s): Robbins, Jerry D
• Application Number:
  US13/693,859
• Publication Number:
  US 20130093428A1
• Time in Patent Office: 1,848 Days
• Field of Search: 324426
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: G01R 31/387 Determining ampere-hour charge capacity or SoC
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Methods and apparatus for testing electrical storage batteries monitor magnetic susceptibility of components of the storage batteries. In some embodiments, magnetic susceptibility of a plate in a lead-acid battery is determined to provide an indication of the state of charge of the battery.

Claims

1. A method for determining a state of an electrochemical battery, the method comprising:

exposing an electrode of the electrochemical battery to an electromagnetic excitation field;

measuring magnetism induced in the material of the electrode by the electromagnetic excitation field; and

determining the state of the electrochemical battery based at least in part on the measured induced magnetism;

wherein the method comprises causing the electromagnetic excitation field to vary at a frequency and discontinuing the electromagnetic excitation field before measuring the induced magnetism and

varying the frequency at which the excitation field varies and identifying a transition frequency, the transition frequency corresponding to a highest frequency at which the magnetic field component of the electromagnetic excitation field fully penetrates the electrode being monitored.

2. The method according to claim 1 wherein the frequency is in the range of 1 kHz to 20 kHz.

3. The method according to claim 1 comprising, after identifying the transition frequency, varying the excitation field at the transition frequency.

4. The method according to claim 1 wherein exposing the electrode to the electromagnetic excitation field comprises, for a first interval, exposing the electrode to a first electromagnetic excitation field of a first frequency and for a second interval exposing the electrode to a second electromagnetic excitation field having a second frequency higher than the first frequency.

5. The method according to claim 1 wherein the state comprises a state of health of the battery and the method comprises charging the battery to a known state of charge before measuring the induced magnetism.

6. The method according to claim 5 wherein the known state of charge is fully charged.

7. The method according to claim 5 wherein determining the state of health comprises comparing a measure of the induced magnetism to a stored value representing the induced magnetism when the electrochemical battery had a known state of health.

8. The method according to claim 7 wherein determining the state of health comprises comparing a measure of the induced magnetism to a stored value representing the induced magnetism when the electrochemical battery was new.

9. The method according to claim 1 wherein the electrode is adjacent to a wall of a case of the battery and the method comprises measuring at a location outside of the case a magnetic field resulting from magnetism induced in the electrode.

10. The method according to claim 1 wherein the state is a state of charge of the battery.

11. Apparatus for determining a state of an electrochemical battery, the apparatus comprising:

an excitation field generator configured to apply an electromagnetic excitation field to an electrode of the electrochemical battery;

a magnetic field detector positionable to determine an induced magnetization induced in the material of the electrode by the excitation field; and

,

a controller configured to determine the state of the electrochemical battery based at least in part on the induced magnetization

wherein the controller is configured to;

cause the electromagnetic excitation field to vary at a frequency;

discontinue application of the electromagnetic excitation field before measuring the induced magnetism; and

vary the frequency at which the excitation field varies and identify a transition frequency, the transition frequency corresponding to a highest frequency at which the magnetic field component of the electromagnetic excitation field fully penetrates the electrode being monitored.

12. The apparatus according to claim 11 wherein the state is a state of charge of the electrochemical battery and the controller is configured to receive a signal indicative of the induced magnetism and to estimate the state of charge of the electrochemical battery based at least in part on the signal.

13. The apparatus according to claim 12 wherein the controller is configured to display on a display the estimate of the state of charge of the battery.

14. The apparatus according to claim 13 wherein the controller comprises a calibration function, the calibration function providing a relationship between values of the signal and corresponding states of charge of the battery.

15. The apparatus according to claim 14 wherein the calibration function comprises a lookup table and the controller is operable to look up the state of charge using a value of the signal as a key.

16. The apparatus according to claim 11 wherein the controller is configured to determine the value of the signal when the electrochemical battery has a known state of charge and to determine a state of health of the electrochemical battery based at least in part on the value of the signal.