Thermostat circuitry to control power usage

• US 9,857,091 B2
• Filed: 11/22/2013
• Issued: 01/02/2018
• Est. Priority Date: 11/22/2013
• Status: Active Grant

• Current Assignee: Ademco Inc. (Resideo Technologies, Inc.)
• Original Assignee: Honeywell International Inc.
• Inventors: Robideau, Kurt, Lemire, Patrick R., Juntunen, Robert D.
• Primary Examiner(s): Lo, Kenneth M
• Assistant Examiner(s): Huntley, Michael J
• Application Number:
  US14/088,312
• Publication Number:
  US 20150144706A1
• Time in Patent Office: 1,502 Days
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/58 using Internet communication

Abstract

An operation alteration of a network attached thermostat to control power usage. Control wires for a heating and air conditioning system may be connected to a thermostat control circuit configured to control the system. A power extraction circuit may be coupled to the control wires configured to extract power from the control wires. The power may be put into a storage device. The power may be provided to the thermostat control circuit and a WiFi radio module. The radio module may provide a network connection for the thermostat. Circuitry and techniques may be provided to reduce power usage by the thermostat components.

Claims

1. A thermostat comprising:

control wires that control heating, ventilation and air conditioning (HVAC) equipment;

a thermostat control circuit configured to control the HVAC equipment;

a radio module coupled to the thermostat control circuit to provide a network connection for the thermostat; and

a power circuit system coupled to the control wires and providing power to the thermostat control circuit and the radio module; and

wherein the power circuit system comprises;

an extraction circuit configured to extract power from the control wires;

a power storage device configured to store electrical current extracted from the control wires;

common wire detection circuitry configured to detect a presence of a common wire among the control wires; and

load determination circuitry configured to determine the electrical load impedance presented by HVAC equipment;

wherein the thermostat control circuit comprises;

a rules table that correlates thermostat operation to power parameters, the rules table including statements comprising;

if the common wire is absent and the amount of power that can be extracted from the control wires is high, the thermostat control circuit uses more power than when the amount of power that can be extracted from the control wires is normal;

if the common wire is absent and the amount of power that can be extracted from the control wires is low, the thermostat control circuit uses less power than when the amount of power that can be extracted from the control wires is normal; and

wherein high is greater than normal and normal is greater than low; and

wherein the radio module comprises TCP/IP configured to contain networking constants that control socket timeouts and the socket timeouts are adjusted based, at least in part, on a determined electrical load impedance presented by the HVAC equipment.

2. The thermostat of claim 1, wherein the power circuit system further comprises:

a rules table correlating the amount of power that can be extracted from the control wires with the load impedance of the HVAC equipment for determining the amount of power stored in the power storage device; and

a communications protocol used for communications with the thermostat control circuit and the radio module; and

wherein messages are sent using the communications protocol that informs the thermostat control circuit and radio module of power parameters incorporating presence of the common wire, a charge on the power storage device and an amount of power that can be extracted from the HVAC equipment.

3. The thermostat of claim 1, wherein the thermostat control circuit comprises:

circuitry configured to control the HVAC equipment;

a display;

circuitry configured to show user information on the display;

circuitry configured to illuminate the display; and

software configured to alter power used by changing the user information and an amount and time of illumination of the display.

4. The thermostat of claim 1, wherein the rules table further comprises one or more statements of a group consisting of:

if the common wire is present, the thermostat control circuit uses more power than if the common wire is absent;

if the common wire is absent, and the charge on the power storage device is high, the thermostat control circuit uses more power than when the charge on the power storage device is normal; and

if the common wire is absent present, and the charge on the power storage device is low, the thermostat control circuit uses less power than when the charge on the power storage device is normal.

5. The thermostat of claim 1, wherein the radio module comprises:

circuitry configured to communicate with a WiFi router;

networking algorithms to communication through the WiFi router with a central server;

software configured to group virtually all tasks to be performed in time;

software configured to perform tasks periodically;

software configured to create network channels for transfer of HVAC information between the thermostat control circuit and the central server;

software configured to abort network communications;

software configured to alter the power used by changing the task period, networking constants, allowing or disallowing network channels and aborting network communications; and

a rules table that correlates thermostat operation to power parameters.

6. The thermostat of claim 5, wherein the rules table comprises one or more statements of a group consisting of:

if the common wire is present, the WiFi radio module uses more power than if the common wire is absent;

if the common wire is not present, and the amount of power that can be extracted from the control wires is high, the WiFi radio module uses more power than when the amount of power is normal;

if the common wire is not present, and the amount of power that can be extracted from the control wires is low, the WiFi radio module uses less power than when the amount of power that can be extracted from the control wires is normal;

if the common wire is not present, and the charge on the power storage device is high, the WiFi radio module uses more power than when the charge on the power storage device is normal;

if the common wire is not present, and the charge on the power storage device is low, the WiFi radio module uses less power than when the charge on the power storage is normal; and

high is greater than normal and normal is greater than low.

7. A method for altering operation of a network attached thermostat to control power usage, comprising:

providing a thermostat for controlling HVAC equipment, wherein;

the thermostat comprises a radio module, a power circuit, and a control circuit; and

the radio module comprises a processor and radio chip;

determining when a next communication task of the radio module will be ready;

comparing a time until the next communication task of the radio module will be ready to a threshold amount of time; and

if the time until the next communication task of the radio module exceeds the threshold amount of time, putting the processor into a stop mode and the radio chip into a power save mode to reduce power in the radio module until the time until the next communication task of the radio module will be ready has expired;

wherein the radio module comprises TCP/IP configured to contain networking constants that control socket timeouts and the socket timeouts are adjusted based, at least in part, on a determined electrical load impedance presented by the HVAC equipment.

8. The method of claim 7, further comprising:

communicating with a server using the radio module.

9. The method of claim 7, further comprising:

communicating with a server using the radio module; and

wherein;

communicating with the server comprises;

when thermostat data have changed, the data are sent to the server;

a data session is had with the server;

or

there is a performance of a ping check-in as a TCP packet sent to the server.

10. The method of claim 7, further comprising:

providing power from the power circuit to the radio module; and

wherein;

the power circuit draws a first amount of power from a voltage line when the HVAC equipment is on;

the power circuit extracts a second amount of power when the HVAC equipment is off; and

the first amount of power is greater than the second amount of power.

11. The method of claim 10, wherein the second amount of power that the power circuit can extract varies inversely with a load impedance with the HVAC equipment off.

12. The method of claim 11, further comprising:

using the second amount of power to provide a charge to a super capacitor; and

wherein the charge on the super capacitor is available as power for the radio module.

13. A thermostat system comprising:

a power supply circuit configured for connection to heating, ventilation and air conditioning (HVAC) equipment;

a control circuit connected to the power supply circuit;

a radio module connected to the control circuit, the radio module including a processor having a stop mode and a radio chip having a power save mode; and

a sensor connected to the control circuit;

wherein;

the power supply circuit comprises a power extraction circuit having an output; and

the power extraction circuit can obtain power for the output from current through a load impedance of an HVAC equipment; and

the radio module performs a ping check-in with a remote server periodically and a period between sequential ping check-ins is varied based, at least in part, on the load impedance of the HVAC equipment.

14. The system of claim 13, the power extraction circuit further comprises:

a presence of a common power source wire that prevents the output from being necessarily limited in power; and

wherein;

an absence of the common power source wire causes the output to be limited in power from current through the load impedance of the HVAC equipment in an off mode, and from an amount of charge on a super capacitor; and

the amount of charge on the super capacitor is obtained from current through the load impedance of the HVAC equipment in the off mode.

15. The system of claim 13, wherein power consumption by the radio module is reduced to a low power mode when the processor is in a stop mode or the radio chip is in a power save mode.

16. The system of claim 15, wherein:

if the radio module is in the low power mode and thermostat data are new or vary, then the control circuit wakes up the radio module from the low power mode, and sends the thermostat data to the radio module;

the radio module receives and stores the thermostat data, and then returns to the low power mode; and

the radio module wakes up for a scheduled transmission task and sends the stored data to a predetermined destination.

17. The system of claim 15, wherein communication tasks of the radio module are combined for increasing a period of the low power mode.

18. The system of claim 17, wherein:

the communication tasks comprise;

sending asynchronous data to a server; and

performing the ping check-in; and

if a data session is requested in the ping check-in, a data session is opened and data are transferred from a server to the radio module.

19. The system of claim 13, further comprising:

a display; and

wherein;

the display comprises illumination and a network connection that consumes a minimum amount of power; and

the minimum amount of power is available from the power extraction circuit to prevent the display, the illumination, or the network connection from being turned-off.