Magnetically permeable core for use in wireless power transfer systems

• US 9,859,051 B2
• Filed: 06/11/2013
• Issued: 01/02/2018
• Est. Priority Date: 06/11/2012
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: PowerbyProxi Limited (Apple Inc.)
• Inventors: Ren, Saining, Dela Cruz, Lawerence Bernardo, Huang, Rex Pius, Abdolkhani, Ali
• Primary Examiner(s): KAPLAN, HAL IRA
• Application Number:
  US14/407,248
• Publication Number:
  US 20150162120A1
• Time in Patent Office: 1,666 Days
• Field of Search: 307104, 336 83, 336 90, 336212, 336221
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H04B 5/24 Inductive coupling
• CPC Class Codes: H04B 5/266 One coil at each side, e.g. with primary and secondary coils
• CPC Class Codes: H04B 5/79 for data transfer in combination with power transfer
• CPC Class Codes: Y10T 29/49071 by winding or coiling

Abstract

A magnetically permeable core for use in wireless power transfer systems. The core includes a base with first and second portions that extend away from the base. The first portion extends further from the base than the second portion in order to maintain an effective flux linkage throughout a range of relative displacement of a receiving core from a transmitting core. Transmitters and/or receivers for use in wireless power transfer systems may include the magnetically permeable core and windings.

Claims

1. A magnetically permeable core for use in a wireless power transfer system, including a base having first and second portions extending away therefrom, wherein the first portion extends further from the base than the second portion to maintain an effective flux linkage throughout a range of relative displacements of a receiver from a transmitter;

wherein the base includes at least one opening that allows access from one side of the base through to a space provided between the first portion and second portion, and the at least one opening extends to the edge of the base.

2. A magnetically permeable core as claimed in claim 1, wherein the first portion extends at least 20 percent further from the base than the second portion.

3. A magnetically permeable core as claimed in claim 1, wherein the second portion at least partially surrounds the first portion.

4. A magnetically permeable core as claimed in claim 1, wherein the base is a disk.

5. A magnetically permeable core as claimed in claim 4, wherein the first portion extends perpendicularly from the centre of the disk, and the second portion extends from the edge of the disk in the same direction as the first portion.

6. A magnetically permeable core as claimed in claim 1, wherein the first portion and base include a channel to permit a communications system to pass from one side of the core to another side of the core.

7. A magnetically permeable core as claimed in claim 6, including a communications system for communicating data.

8. A magnetically permeable core as claimed in claim 1, wherein a relative displacement in the range of relative displacements includes displacement in any direction.

9. A magnetically permeable core as claimed in claim 1, wherein a relative displacement in the range of relative displacements includes displacement in a direction that brings the receiving core and transmitting core out of alignment.

10. A magnetically permeable core as claimed in claim 1, wherein a relative displacement in the range of relative displacements includes displacement in a direction that separates the receiving core and transmitting core while maintaining alignment.

11. A magnetically permeable core as claimed in claim 1, wherein the magnetically permeable core is made from ferrite.

12. A magnetically permeable core as claimed in claim 1, wherein the first portion extends at least 20 percent further from the base than the second portion.

13. A magnetically permeable core as claimed in claim 1, wherein the second portion at least partially surrounds the first portion.

14. A magnetically permeable core as claimed in claim 1, wherein the windings comprise loops of wire.

15. A magnetically permeable core as claimed in claim 14, wherein the loops of wire are configured to have as large a diameter as the dimensions of the magnetically permeable core permit.

16. A transmitter or receiver for use in a wireless power transfer system, including windings and a magnetically permeable core having a base having first and second portions extending away therefrom, wherein the first portion extends further from the base than the second portion to maintain an effective flux linkage throughout a range of relative displacements of a receiving core from a transmitting core and wherein the windings surround the first portion at least partially in a space between the first portion and second portion;

wherein the windings occupy, at least in part, the space surrounding the first portion that extends further than the second portion, and the windings occupy, at least in part, the space that would be occupied by the second portion were the second portion to extend the same distance from the base as the first portion.

17. A transmitter or receiver as claimed in claim 16, wherein the windings are wound onto a bobbin that is fitted onto the core.

18. A transmitter or receiver as claimed in claim 16, wherein the transmitter or receiver is incorporated into a connector.

19. A transmitter and receiver for use in a wireless power transfer system, wherein both the transmitter and receiver include windings and a magnetically permeable core, and the magnetically permeable core of the transmitter has a base having first and second portions extending away therefrom, wherein the first portion extends further from the base than the second portion such that the first portion of the magnetically permeable core of the transmitter is in closer proximity to the magnetically permeable core of the receiver than the second portion of the transmitter;

wherein the transmitter windings occupy, at least in part, the space provided between the first portion and second portion, the transmitter windings occupy, at least in part, the space surrounding the first portion that extends further than the second portion, and the transmitter windings occupy, at least in part, the space that would be occupied by the second portion were the second portion to extend the same distance from the base as the first portion.

20. A transmitter and receiver as claimed in claim 19, wherein the transmitter includes transmitter circuitry that is at least partly incorporated into the transmitter connector, and the receiver includes receiver circuitry that is at least partly incorporated into the receiver connector.