Electromagnetic telemetry apparatus and methods for use in wellbore applications

• US 9,863,237 B2
• Filed: 11/26/2012
• Issued: 01/09/2018
• Est. Priority Date: 11/26/2012
• Status: Active Grant

• Current Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Inventors: Comparetto, Joseph E.
• Primary Examiner(s): Sherwin, Ryan
• Application Number:
  US13/685,313
• Publication Number:
  US 20140145857A1
• Time in Patent Office: 1,870 Days
• Field of Search: 340850-854, 16625001, 324338
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency

Abstract

In one aspect, an apparatus for use in a wellbore is disclosed that may include a transmitter placed on an electrically-conductive member at a first location in the wellbore configured to induce electromagnetic waves that travel along an outside of the conduit and a receiver placed on the electrically-conductive member at a second distal location in the wellbore configured to detect the electromagnetic waves induced by the transmitter.

Claims

1. A telemetry apparatus for use in a wellbore, comprising:

a transmitter at a first location on an electrically-conductive tubular member in the wellbore that induces electromagnetic waves in the electrically-conductive tubular member that travel along an outside surface of the electrically-conductive tubular member, the transmitter including a bobbin placed around the tubular member at the first location with a gap between an inner surface of the bobbin and the tubular member, a transmitter coil wrapped around a circumference of the bobbin, and an electrically-conductive sleeve in the gap between the inner surface of the bobbin and the tubular member, the electrically-conductive sleeve having a plurality of longitudinal slits; and

a receiver placed at a second distal location on the electrically-conductive tubular member that detects the electromagnetic waves induced by the transmitter, the receiver including a receiver coil wrapped around a circumference of the electrically conductive tubular member at the second location, wherein the transmitter induces the electromagnetic waves at a frequency determined based on a spacing between the first location of the transmitter and the second location of the receiver.

2. The apparatus of claim 1, wherein the receiver coil is wrapped around an outside of the electrically-conductive tubular member.

3. The apparatus of claim 2, wherein a gap exists between the receiver and the electrically-conductive tubular member.

4. The apparatus of claim 1 further comprising a transmitter circuit supplying electrical energy to the transmitter, wherein an impedance of the transmitter circuit substantially matches an impedance of the electrically-conductive tubular member.

5. The apparatus of claim 1, wherein the frequency is derived using a Helmholtz equation.

6. The apparatus of claim 1, wherein the plurality of longitudinal slits are configured to reduce an effect of eddy currents in the transmitter.

7. The apparatus of claim 1, further comprising a hub at an end of the bobbin that secures the bobbin around the electrically-conductive sleeve.

8. The apparatus of claim 7, wherein the electrically-conductive sleeve includes a hemmed end and the hub secures the hemmed end to the bobbin.

9. The apparatus of claim 8, wherein the hemmed end provides a conductive interface for transmission of the electromagnetic wave to the outside of the tubular.

10. The apparatus of claim 1, wherein the transmitter coil and receiver coil have different number of turns.

11. The apparatus of claim 1 further comprising:

a downhole device; and

a receiver circuit that processes the electromagnetic waves detected by the receiver and controls an operation of the downhole device in response thereto.

12. The apparatus of claim 11, wherein the downhole device is selected from a group consisting of:

a device in a production well; and

a device in a drilling assembly.

13. The apparatus of claim 11, wherein the downhole device is selected from a group consisting of:

a flow control device;

a sensor downhole;

a directional drilling device;

a resistivity tool, an acoustic tool;

a magnetic resonance tool;

a formation testing tool; and

a sealing device.

14. The apparatus of claim 1, wherein the tubular underneath the bobbin is sub-divided to prevent a complete conductive path around its circumference.

15. A telemetry apparatus for use in a wellbore having a tubular therein, comprising:

a transmitter comprising;

a bobbin placed around the tubular at the first location with a gap between the an inner surface of the bobbin and the tubular,

a first electrically-conductive member having a first plurality of substantially longitudinal slits in the gap between the inner surface of the bobbin and the tubular, wherein with the bobbin is secured around the first electrically-conductive member, and

a first coil wrapped around a circumference of the bobbin;

a receiver comprising a second electrically-conductive member having a second plurality of longitudinal slits and a second coil wrapped around a circumference of the second electrically-conductive member, the receiver being disposed around the tubular at a second distal location in the wellbore;

a transmitter circuit configured to cause the transmitter to induce electromagnetic waves in the tubular at a frequency determined based on the distance between the transmitter and the receiver; and

a receiver circuit configured to receive electromagnetic wave signals from the receiver responsive to the transmitted electromagnetic wave signals.

16. The apparatus of claim 15, wherein an impedance of the transmitter circuit substantially matches an impedance of the transmitter and the tubular and an impedance of the receiver circuit substantially matches an impedance of the receiver and the tubular.

17. A method of transmitting data along an electrically-conductive tubular member in a wellbore;

transmitting electromagnetic signals representing data along an outer surface of the electrically-conductive tubular member using a transmitter disposed at a first location on the electrically-conductive tubular member, the transmitter including a bobbin placed around the electrically-conductive tubular member at the first location with a gap between an inner surface of the bobbin and the electrically-conductive tubular member, a transmitter coil wrapped around a circumference of the bobbin and an electrically-conductive sleeve in the gap between the inner surface of the bobbin and the tubular member, the electrically-conductive sleeve having a plurality of longitudinal slits;

receiving the electromagnetic waves traveling along the outer surface of the electrically-conductive tubular member responsive to the transmitted electromagnetic waves using a receiver disposed at a second distal location on the electrically-conductive tubular member in the wellbore, the receiver including a receiver coil wrapped around the circumference of the electrically conductive tubular member at the second location, wherein a frequency of the electromagnetic waves is determined from a spacing between the transmitter and the receiver; and

determining the data from the received electromagnetic waves.

18. The method of claim 17, wherein transmitting electromagnetic waves comprises operating the transmitter by a transmitter circuit whose impedance substantially matches the impedance of the transmitter and the electrically-conductive tubular member.

19. The method of claim 17 further comprising transmitting the electromagnetic waves at a frequency that has been determined based on the distance between the transmitter and the receiver.

20. The method of claim 17, wherein the transmitter and the receiver are placed on an outside surface of the tubular.

21. The method of claim 17, wherein the transmitter transmits electromagnetic waves at a frequency selected based on distance between the transmitter and the receiver.

22. The method of claim 17 further comprising operating a downhole device in the wellbore in response to the received data.

23. The method of claim 22, wherein the downhole device is selected from a group consisting of:

a device in a production well; and

a device in a drilling tool.