Gearbox

• US 9,863,500 B2
• Filed: 08/03/2015
• Issued: 01/09/2018
• Est. Priority Date: 08/01/2014
• Status: Active Grant

• Current Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Original Assignee: Johnson Electric SA 125 Rue de Progres La Chaux de Fonds Switzerland (Johnson Electric Holdings Limited)
• Inventors: Mao, Wei Xing, Ouyang, Fan, Qiu, Xiang Huai
• Primary Examiner(s): Elahmadi, Zakaria
• Application Number:
  US14/816,937
• Publication Number:
  US 20160033008A1
• Time in Patent Office: 890 Days
• CPC Class Codes: F16H 1/16 comprising worm and worm-wheel
• CPC Class Codes: F16H 57/031 characterised by covers or lids for gearboxes
• CPC Class Codes: F16H 57/039 Gearboxes for accommodating worm gears

Abstract

A gearbox includes a main housing, a cover, a worm wheel and an output shaft. The main housing includes a receiving chamber having a bottom and a hub. The cover is mounted to an opening of the receiving chamber. The worm wheel is mounted in the receiving chamber. The output shaft is mounted to a center of the worm wheel and coaxially rotatable with the worm wheel. The output shaft extends outwardly through the hub from the receiving chamber. The hub directly supports either the worm wheel or the output shaft.

Claims

1. A gearbox comprising:

a main housing comprising a receiving chamber for receiving a worm wheel and a hub at a center of a bottom of the receiving chamber;

a cover mounted to an opening of the receiving chamber,

a worm wheel mounted in the receiving chamber, and

an output shaft mounted to a center of the worm wheel and coaxially rotatable with the worm wheel,

wherein the output shaft extends outwardly through the hub via the receiving chamber, and the hub directly supports one of the worm wheel and the output shaft,

wherein the worm wheel after assembled is movable within a predetermined distance in the receiving chamber in an axial direction of the output shaft, a surface of the cover facing the worm wheel comprises limiting blocks for limiting a minimum distance between the worm wheel and the cover, and

wherein the worm wheel comprises an annular body with teeth and a connecting plate connected to an inner surface of the annular body, a center of the connecting plate is raised toward the cover to form a boss, with a blind hole formed at a side opposite to the boss, the location of the limiting blocks correspond to the annular body and/or the boss, and an end of the output shaft is fixedly received in the blind hole.

2. The gearbox of claim 1, wherein a first end of the output shaft adjacent the worm wheel is tenoned with the worm wheel along the axial direction of the output shaft, and the output shaft is supported by the hub.

3. The gearbox of claim 2, wherein the first end of the output shaft comprises a projecting limiting ring for limiting a depth of the first end inserted into the worm wheel.

4. The gearbox of claim 3, wherein the worm wheel comprises a limiting step for supporting the limiting ring.

5. The gearbox of claim 1, wherein an annular groove is formed in one of an outer circumferential surface of the output shaft and an inner surface of the hub, a sealing ring is mounted in the annular groove, and the sealing ring is sandwiched between the hub and the output shaft.

6. The gearbox of claim 1, wherein the output shaft integrally forms an output gear, such that the output gear is coaxially rotatable with the output shaft.

12. The gearbox of claim 1, wherein the limiting blocks of the cover comprise multiple sector-shaped blocks or triangular blocks arranged in a circle.

7. A gearbox comprising:

a main housing comprising a receiving chamber for receiving a worm wheel and a hub at a center of a bottom of the receiving chamber;

a cover mounted to an opening of the receiving chamber,

a worm wheel mounted in the receiving chamber, and

an output shaft mounted to a center of the worm wheel and coaxially rotatable with the worm wheel,

wherein the output shaft extends outwardly through the hub via the receiving chamber, and the hub directly supports one of the worm wheel and the output shaft,

wherein the worm wheel comprises an annular body with teeth and a connecting plate connected to an inner surface of the annular body, a center of a side of the connecting plate remote from the cover comprises a hollow cylinder, the output shaft is axially tenoned into the hollow cylinder, and the hollow cylinder is supported by the hub, and

wherein a first end of the output shaft adjacent the worm wheel passes through a bottom of the hollow cylinder, and the first end of the output shaft is formed with an annular groove, and a limiting ring is received in the annular groove for preventing the output shaft from becoming disengaged from the worm wheel.

8. The gearbox of claim 7, wherein the output shaft integrally forms a coaxial output gear, and an end of the output gear is inserted into the hollow cylinder.

9. The gearbox of claim 7, wherein an annular groove is formed at a junction of the hollow cylinder and the connecting plate, a sealing ring is mounted in the annular groove, and the sealing ring is sandwiched between the hub and the junction.

10. A gearbox comprising:

a main housing comprising a receiving chamber for receiving a worm wheel and a hub at a center of a bottom of the receiving chamber;

a cover mounted to an opening of the receiving chamber,

a worm wheel mounted in the receiving chamber, and

an output shaft mounted to a center of the worm wheel and coaxially rotatable with the worm wheel,

wherein the output shaft extends outwardly through the hub via the receiving chamber, and the hub directly supports one of the worm wheel and the output shaft, and

wherein the worm wheel comprises an annular body with teeth and a connecting plate connected to an inner surface of the annular body, a center of a side of the connecting plate away from the cover comprises a hollow cylinder and a boss disposed in the hollow cylinder, a radial gap is formed between the hollow cylinder and the boss, a first end of the output shaft adjacent the worm wheel is hollow and inserted into the gap, and the hollow cylinder is supported by the hub.

11. The gearbox of claim 10, wherein an outer circumferential surface of the output shaft comprises an annular locking groove, an inward flange is formed at an opening of the hollow cylinder, and the inward flange engages with the locking groove for preventing the output shaft from becoming disengaged from the worm wheel.