LPS architecture for UPS systems

• US 9,871,409 B2
• Filed: 05/29/2013
• Issued: 01/16/2018
• Est. Priority Date: 05/29/2013
• Status: Active Grant

• Current Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Original Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Inventors: Ghosh, Rajesh, Klikic, Damir, Lipare, Mahendrakumar H.
• Primary Examiner(s): Deberadinis, Robert
• Application Number:
  US14/893,796
• Publication Number:
  US 20160111917A1
• Time in Patent Office: 1,693 Days
• CPC Class Codes: H02J 9/00 Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
• CPC Class Codes: H02J 9/06 with automatic change-over , e.g. UPS systems
• CPC Class Codes: H02J 9/061 for DC powered loads
• CPC Class Codes: H02J 9/062 for AC powered loads

Abstract

According to one aspect, embodiments herein provide a UPS comprising a transformer including a first primary winding configured to be coupled to a DC source, a second primary winding configured to be coupled to an AC source, and at least one secondary winding, control logic, and at least one output line, wherein the control logic is configured, in a first mode of operation, to enable the first primary winding to generate, based on power received from the DC source, a first output voltage at the at least one output line, and to disable the second primary winding, and wherein the control logic is configured, in a second mode of operation, to enable the second primary winding to generate, based on power received from the AC source, a second output voltage at the at least one output line, and to disable the first primary winding.

Claims

1. An Uninterruptible Power Supply (UPS) system, the UPS comprising:

a transformer including;

a first primary winding configured to be coupled to a DC power source;

a second primary winding configured to be coupled to an AC power source; and

at least one secondary winding;

control logic coupled to the first primary winding and the second primary winding; and

at least one output line coupled to the at least one secondary winding,

wherein the control logic is configured, in a first mode of operation, to enable the first primary winding to generate, based on power received from the DC power source, a first output voltage at the at least one output line, and to disable the second primary winding, and

wherein the control logic is configured, in a second mode of operation, to enable the second primary winding to generate, based on power received from the AC power source, a second output voltage at the at least one output line, and to disable the first primary winding.

2. The UPS system of claim 1, further comprising:

a DC-DC controller coupled to the first primary winding; and

an AC-DC controller coupled to the second primary winding;

wherein, in the first mode of operation, the DC-DC controller is configured to selectively control current from the DC power source through the first primary winding to induce a first current in the at least one secondary winding, the first current in the at least one secondary winding generating the first output voltage on the at least one output line, and

wherein, in the second mode of operation, the AC-DC controller is configured to selectively control current from the AC power source through the second primary winding to induce a second current in the at least one secondary winding, the second current in the at least one secondary winding generating the second output voltage on the at least one output line.

3. The UPS system of claim 2, wherein the DC-DC controller comprises a switch coupled to the first primary winding and configured to selectively control the current from the DC power source through the first primary winding.

4. The UPS system of claim 2, wherein the AC-DC controller comprises a switch coupled to the second primary winding and configured to selectively control the current from the AC power source through the second primary winding.

5. The UPS system of claim 2, wherein the at least one secondary winding of the transformer has a polarity opposite that of the first and second primary windings.

6. The UPS system of claim 2, wherein the DC-DC controller is coupled to the at least one output line via a feedback line, and wherein the DC-DC controller is further configured to selectively control current from the DC power source through the first primary winding based on the first output voltage on the at least one output line.

7. The UPS system of claim 2, wherein the AC-DC controller is coupled to the at least one output line via a feedback line, and wherein the AC-DC controller is further configured to selectively control current from the AC power source through the second primary winding based on the second output voltage on the at least one output line.

8. The UPS system of claim 2, further comprising:

a bus configured to be coupled between the DC power source and the first primary winding and to the control logic;

wherein the control logic is further configured to monitor a DC voltage on the bus provided by the DC power source and, in response to a determination that the DC voltage on the bus is at least at a threshold level, to drive the UPS system into the first mode of operation.

9. The UPS system of claim 8, wherein in response to a determination that the DC voltage on the bus is not at least at a threshold level, the control logic is further configured to drive the UPS system into the second mode of operation.

10. The UPS system of claim 9, wherein, in the second mode of operation, the AC-DC controller is further configured to monitor AC power provided by the AC power source and, in response to a determination that the AC power is acceptable, to selectively control the current from the AC power source through the second primary winding.

11. The UPS system of claim 9, further comprising:

a switch configured to selectively couple the bus to the DC power source; and

a selection logic module coupled to the at least one output line, the switch and the bus;

wherein the selection logic module is configured to operate the switch to couple the bus to the DC power source in response to receiving the second output voltage on the at least one output line in the second mode of operation.

12. The UPS system of claim 11, further comprising:

a push button coupled to the selection logic module,

wherein the selection logic module is configured to operate the switch to couple the bus to the DC power source in response to a user pressing the push button.

13. The UPS system of claim 2, wherein the DC-DC controller is electrically isolated from the AC-DC controller.

14. The UPS system of claim 1, wherein the AC power source is an AC mains supply coupled to an Uninterruptible Power Supply (UPS), and wherein the DC power source is at least one of a battery and a battery charger within the UPS.

15. A method for providing DC power with an UPS system comprising a transformer including a first primary winding configured to be coupled to a DC power source, a second primary winding configured to be coupled to an AC power source, and at least one secondary winding coupled to an output line, the method comprising:

monitoring, with control logic coupled to the DC power source, voltage provided by the DC power source to the first primary winding;

comparing, in response to monitoring, the voltage provided by the DC power source to a reference voltage;

determining, in response to comparing, whether a level of the voltage provided by the DC power source is at least equal to the reference voltage;

in response to determining that the level of the voltage provided by the DC power source is at least equal to the reference voltage, transmitting a signal to a first controller coupled to the first primary winding to enable the first controller, and transmitting a signal to a second controller coupled to the second primary winding to disable the second controller; and

operating, in response to enabling the first controller, the first controller to control current from the DC power source through the first primary winding to induce a first current in the at least one secondary winding, the first current in the at least one secondary winding generating a first output voltage on the output line.

16. The method of claim 15, further comprising:

in response to determining that the level of the voltage provided by the DC power source is not at least equal to the reference voltage, transmitting a signal to the first controller coupled to the first primary winding to disable the first controller, and transmitting a signal to the second controller coupled to the second primary winding to enable the second controller;

in response to enabling the second controller, monitoring, with the second controller, AC power provided by the AC power source;

determining, in response to monitoring, whether the AC power provided by the AC power source is acceptable; and

operating, in response to determining that the AC power provided by the AC power source is acceptable, the second controller to control current from the AC power source through the second primary winding to induce a second current in the at least one secondary winding, the second current in the at least one secondary winding generating a second output voltage on the output line.

17. The method of claim 16, further comprising delaying the signal transmitted to the second controller to enable the second controller.

18. The method of claim 16, wherein the UPS system further comprises a switch configured to selectively couple the first primary winding to the DC power source, and wherein the method further comprises:

closing, in response to receiving the second output voltage from the output line, the switch to couple the first primary winding to the DC power source.

19. The method of claim 15, further comprising:

monitoring, with the second controller, AC power provided by the AC power source;

determining, in response to monitoring, whether the AC power provided by the AC power source is acceptable; and

operating, in response to determining that the AC power provided by the AC power source is acceptable, the second controller to control current from the AC power source through the second primary winding to induce a second current in the at least one secondary winding, the second current in the at least one secondary winding generating a second output voltage on the output line.

20. An Uninterruptible Power Supply (UPS), the UPS comprising:

an input configured to be coupled to an AC mains supply;

a converter coupled to the input;

an inverter coupled to the converter with a DC bus;

a DC power source coupled to the DC bus;

a transformer coupled to the AC mains supply and the DC power source; and

means for selecting one of the AC mains supply and the DC power source at a time to provide power to the transformer and for generating a plurality of desired DC voltages with the transformer based on the power received from the selected one of the AC mains supply and the DC power source.