System and method for detecting battery end of discharge

• US 9,897,658 B2
• Filed: 01/27/2015
• Issued: 02/20/2018
• Est. Priority Date: 01/27/2015
• Status: Active Grant

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Zhang, Jiucai, Hicks, Jr., Charles Clarence, Liu, Sam T., Kaucic, Robert A., Mao, Leng, James, David E., Wiegman, Herman Lucas Norbert, Geveci, Mert
• Primary Examiner(s): Fantu, Yalkew
• Application Number:
  US14/606,068
• Publication Number:
  US 20160218400A1
• Time in Patent Office: 1,120 Days
• Field of Search: 320131
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The present disclosure is directed to a system and method for controlling an energy storage device by more accurately detecting an end-of-discharge voltage of the energy storage device. More specifically, in one embodiment, the method includes determining an end-of-discharge voltage threshold for the energy storage device. Another step includes filtering the end-of-discharge voltage threshold via a filter. The method also includes adjusting a time constant of the filter based on at least one voltage-current condition. Still a further step includes comparing the filtered end-of-discharge voltage threshold and a terminal voltage of the energy storage device. Based on the comparison, the method includes determining a change of state of the energy storage device. Thus, the energy storage device can be controlled based on the change of state.

Claims

1. A method for controlling an energy storage device, the method comprising:

determining an end-of-discharge voltage threshold for the energy storage device;

subsequently filtering the end-of-discharge voltage threshold via a filter;

adjusting a time constant of the filter based on at least one voltage-current condition;

comparing the filtered end-of-discharge voltage threshold and a terminal voltage of the energy storage device;

based on the comparison, determining a change of state of the energy storage device; and

,

controlling the energy storage device based on the change of state.

2. The method of claim 1, wherein the at least one voltage-current condition comprises at least a current and a voltage trend.

3. The method of claim 2, wherein adjusting the time constant of the filter based on the voltage-current condition further comprises determining a current time constant based on the current from a one-dimensional look-up table and determining a voltage time constant based on the voltage trend from another one-dimensional look-up table.

4. The method of claim 3, further comprising determining a maximum time constant between the current time constant and the voltage time constant.

5. The method of claim 4, further comprising adjusting the time constant of the filter based on the maximum time constant.

6. The method of claim 5, wherein the filter comprises a low-pass filter.

7. The method of claim 1, wherein determining the end-of-discharge voltage threshold for the energy storage device further comprises inputting the current and temperature of the energy storage device into a two-dimensional look-up table to determine the end-of-discharge voltage threshold.

8. The method of claim 1, wherein comparing the filtered end-of-discharge voltage threshold and the terminal voltage of the energy storage device further comprises determining whether the terminal voltage is above or below the end-of-discharge voltage threshold, wherein if the terminal voltage is above the end-of-discharge voltage threshold, then the energy storage device is not operating in a trip zone and wherein, if the terminal voltage is below the end-of-discharge voltage threshold, then the energy storage device is operating in a trip zone.

9. The method of claim 8, wherein determining the change of state of the energy storage device further comprises integrating the current from zero to an upper bound of ampere-hours if the terminal voltage is within the trip zone and integrating the current down from an instantaneous value to zero ampere-hours if the terminal voltage is not within the trip zone.

10. The method of claim 9, wherein controlling the energy storage device based on the change of state further comprises tripping the energy storage device when the integrated current reaches zero.

11. The method of claim 1, further comprising controlling a speed of the integration by a current weight.

12. The method of claim 1, wherein the energy storage device comprises at least one of a lithium ion battery, a sodium nickel chloride battery, a sodium sulfur battery, a nickel metal hydride battery, a nickel cadmium battery, or a fuel cell.

13. A method for controlling an energy storage device, the method comprising:

determining an end-of-discharge voltage threshold for the energy storage device based on, at least in part, a temperature and a current of the energy storage device;

multiplying the current by a voltage weight, the voltage weight being a function of a distance to the end-of-discharge voltage threshold;

determining an end-of-discharge voltage by integrating a weighted current;

comparing the integrated weighted current with a predetermined threshold; and

,

controlling the energy storage device based on the comparison.

14. A system for controlling an energy storage device, the energy storage device comprising:

a controller comprising, at least, a filter, an integrator, and a comparator, the controller configured to perform one or more operations, the one or more operations comprising;

determining an end-of-discharge voltage threshold for the energy storage device;

subsequently filtering, via the filter, the end-of-discharge voltage threshold;

adjusting a time constant of the filter based on at least one voltage-current condition;

comparing, via the comparator, the filtered end-of-discharge voltage threshold and a terminal voltage of the energy storage device;

determining a change of state of the energy storage device based on the comparison; and

controlling the energy storage device based on the change of state.

15. The system of claim 14, wherein the at least one voltage-current condition comprises at least a current and a voltage trend, and wherein adjusting the time constant of the filter based on the voltage-current condition further comprises determining a current time constant based on the current from a one-dimensional look-up table and determining a voltage time constant based on the voltage trend from another one-dimensional look-up table.

16. The system of claim 15, further comprising determining a maximum time constant between the current time constant and the voltage time constant and adjusting the time constant of the filter based on the maximum time constant, wherein the filter comprises a low-pass filter.

17. The system of claim 14, wherein determining the end-of-discharge voltage threshold for the energy storage device further comprises inputting the current and temperature of the energy storage device into a two-dimensional look-up table to determine the end-of-discharge voltage threshold.

18. The system of claim 14, wherein comparing the filtered end-of-discharge voltage threshold and the terminal voltage of the energy storage device further comprises determining whether the terminal voltage is above or below the end-of-discharge voltage threshold, wherein if the terminal voltage is above the end-of-discharge voltage threshold, then the energy storage device is not operating in a trip zone and wherein, if the terminal voltage is below the end-of-discharge voltage threshold, then the energy storage device is operating in a trip zone.

19. The system of claim 18, wherein determining the change of state of the energy storage device further comprises integrating the current from zero to an upper bound of ampere-hours if the terminal voltage is within the trip zone and integrating the current down from an instantaneous value to zero ampere-hours if the terminal voltage is not within the trip zone.

20. The system of claim 14, wherein controlling the energy storage device based on the change of state further comprises tripping the energy storage device when the integrated current reaches zero.