Drive module for submersible autonomous vehicle

• US 9,902,477 B1
• Filed: 11/04/2016
• Issued: 02/27/2018
• Est. Priority Date: 11/04/2016
• Status: Active Grant

• Current Assignee: Zodiac Pool Systems, LLC (Fluidra, S.A.)
• Original Assignee: Aqua Products Incorporated
• Inventors: Durvasula, Kameshwar, Hanan, Ethan, Londono, William
• Primary Examiner(s): Lee, Tyler J
• Application Number:
  US15/344,249
• Time in Patent Office: 480 Days
• Field of Search: 701 21
• CPC Class Codes: B63B 59/08 of underwater surfaces while afloat B63B59/10 takes precedence
• CPC Class Codes: B63C 11/42 with independent propulsion or direction control
• CPC Class Codes: B63G 2008/004 autonomously operating
• CPC Class Codes: B63G 8/001 Underwater vessels adapted for special purposes, e.g. unmanned underwater vessels; Equipment specially adapted therefor, e.g. docking stations self-propelled or direction controlled diving chambers with mechanical link to a base B63C11/42
• CPC Class Codes: B63H 11/02 the propulsive medium being ambient water
• CPC Class Codes: B63H 19/08 by direct engagement with water-bed or ground
• CPC Class Codes: B63H 21/17 by electric motor
• CPC Class Codes: E04H 4/1654 Self-propelled cleaners

Abstract

A drive module for submersible autonomous vehicles is disclosed. The drive module includes a propulsion element configured to engage and rotate against a surface, a motor configured to drive the propulsion element, and a controller configured to cause the motor to drive the propulsion element. The drive module also includes a housing configured to be removably, releasably coupled to the exterior of a submersible autonomous vehicle. The motor and the controller are disposed within the housing.

Claims

1. A self-contained drive module for attachment to an exterior of a submersible autonomous vehicle, the drive module comprising:

a propulsion element configured to engage and rotate against a surface;

a motor configured to drive the propulsion element;

a controller configured to cause the motor to drive the propulsion element; and

a housing configured to be removably coupled to the exterior of the submersible autonomous vehicle, wherein the motor and the controller are disposed substantially within the housing.

2. The self-contained drive module of claim 1, further comprising:

a power source configured to supply power to the controller and the motor.

3. The self-contained drive module of claim 2, wherein the drive module is electrically isolated from electrical components within the submersible autonomous vehicle.

4. The self-contained drive module of claim 1, further comprising:

a power interface configured to draw power from within the submersible autonomous vehicle and deliver the power to the controller and the motor.

5. The self-contained drive module of claim 1, further comprising:

a communications module configured to establish at least one of a wired or wireless connection with the submersible autonomous vehicle.

6. The self-contained drive module of claim 5, wherein the controller is configured to communicate, via the communications module, with a control system within the submersible autonomous vehicle to retrieve drive instructions for the controller.

7. The self-contained drive module of claim 1, wherein the propulsion element comprises at least one of a wheel and an endless tread.

8. The self-contained drive module of claim 1, wherein the controller comprises:

at least one processor configured to control the motor in accordance with drive instructions.

9. The self-contained drive module of claim 8, wherein the controller further comprises:

a memory storing the drive instructions, and the drive module is operatively isolated from control systems within the submersible autonomous vehicle.

10. The self-contained drive module of claim 1, wherein the drive module is mechanically isolated from drive components within the submersible autonomous vehicle.

11. The self-contained drive module of claim 1, wherein the submersible autonomous vehicle comprises a pool cleaner.

12. The self-contained drive module of claim 11, wherein the submersible pool cleaner includes a fluid propulsion drive system.

13. A submersible autonomous pool cleaner comprising:

a main body including;

an exterior surface;

a fluid drive mechanism configured to propel the submersible autonomous pool cleaner along a surface of a pool; and

a control system operable to control the fluid drive mechanism; and

a drive module releasably coupled to the exterior surface of main body, operatively coupled to the control system and also configured to propel the submersible autonomous pool cleaner along a surface of a pool, the drive module comprising;

a propulsion element;

a motor configured to drive the propulsion element; and

a controller configured to cause the motor to drive the propulsion element.

14. The submersible autonomous pool cleaner of claim 13, wherein the drive module further comprises:

a power interface configured to draw power from the control system within the main body and deliver the power to the controller and the motor.

15. The submersible autonomous pool cleaner of claim 13, wherein the motor and the controller are sealed within a watertight portion of a housing of the drive module and a motor shaft extends out of a sealed opening in the watertight portion of the drive module housing to drive the propulsion element.

16. The submersible autonomous pool cleaner of claim 15, wherein the drive module comprises a wheel and the wheel is releasably coupled to an axle extending from the main body.

17. A method of driving a submersible autonomous vehicle comprising:

removably coupling a drive module to an exterior of a submersible autonomous vehicle, the submersible autonomous vehicle including an internal propulsion system and the drive module including a propulsion element, a motor configured to drive the propulsion element, and a controller configured to cause the motor to drive the propulsion element;

establishing a communication connection between the drive module and the submersible autonomous vehicle;

receiving drive instructions at the drive module; and

driving the submersible autonomous vehicle with at least one of the drive module and the internal propulsion system in response to the drive instructions, wherein the controller causes the motor to drive the propulsion element when the drive instructions indicate that propulsion from the drive module is required.

18. The method of claim 17, where the drive module is a first drive module and the method further comprises:

removably coupling a second drive module to the exterior of the submersible autonomous vehicle;

establishing a communication connection between the first drive module and second drive module;

driving the submersible autonomous vehicle with the first drive module and the second drive module based on the drive instructions.