Inductive power transfer

• US 9,906,044 B2
• Filed: 05/15/2014
• Issued: 02/27/2018
• Est. Priority Date: 12/21/2007
• Status: Active Grant

• Current Assignee: Philips IP Ventures B.V. (Koninklijke Philips N.V.)
• Original Assignee: Access Business Group International LLC (Alticor Incorporated)
• Inventors: Dibben, Jonathan Richard, Lemmens, Willy Henri, Hough, David James, Cannoodt, Hendrik, De Clercq, John
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): DHILLON, JAGDEEP S
• Application Number:
  US14/278,683
• Publication Number:
  US 20140333146A1
• Time in Patent Office: 1,384 Days
• Field of Search: 307104, 307149, 307 11, 307 17, 307 66, 307 82, 307 39, 307 64, 307135, 320107, 320109, 320110, 320108
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: B60L 53/124 Detection or removal of foreign bodies
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: B60L 53/30 Constructional details of charging stations
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/15 using ultrasonic waves
• CPC Class Codes: H02J 50/30 using light, e.g. lasers
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/167 : Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/12 : Remote or cooperative charging

Abstract

A detection method for use in a primary unit of an inductive power transfer system, the primary unit being operable to transmit power wirelessly by electromagnetic induction to at least one secondary unit of the system located in proximity to the primary unit and/or to a foreign object located in said proximity, the method comprising: driving the primary unit so that in a driven state the magnitude of an electrical drive signal supplied to one or more primary coils of the primary unit changes from a first value to a second value; assessing the effect of such driving on an electrical characteristic of the primary unit; and detecting in dependence upon the assessed effect the presence of a said secondary unit and/or a foreign object located in proximity to said primary unit.

Claims

1. A detection method for use in a primary unit of an inductive power transfer system, the primary unit being operable to transmit power wirelessly to a secondary unit in proximity to the primary unit, the secondary unit including a load and a DC/DC converter that supplies power to the load, the DC/DC converter having an operating threshold, the method comprising:

operating the primary unit in a first driven state by driving one or more coils of the primary unit with a first electrical drive signal sufficient to provide wireless power to the secondary unit at or above the operating threshold such that the DC/DC converter supplies power to the load, wherein, while the DC/DC converter operates at or above the operating threshold, a power consumption of the DC/DC converter is substantially unaffected by changes in the first electrical drive signal;

obtaining a first measurement of an electrical characteristic of the primary unit in the first driven state while wireless power received by the secondary unit is provided to the load via the DC/DC converter;

operating the primary unit in a second driven state by driving the one or more coils of the primary unit with a second electrical drive signal sufficient to provide wireless power at or above the operating threshold such that the DC/DC converter supplies power to the load, wherein the second electrical drive signal is different from the first electrical drive signal, wherein changing from the first electrical drive signal to the second electrical drive signal significantly affects an amount of wireless power consumed from the primary unit absent presence of the DC/DC converter operating in the secondary unit at or above the operating threshold;

obtaining a second measurement of the electrical characteristic of the primary unit in the second driven state while wireless power received by the secondary unit is provided to the load via the DC/DC converter; and

determining, based on a comparison between the first measurement obtained in the first driven state and the second measurement obtained in the second driven state, if at least one of the secondary unit and a foreign object is present in proximity to the primary unit, wherein said determining includes determining the secondary unit is present in proximity to the primary unit based on the comparison being consistent with a) the DC/DC converter operating at or above the operating threshold such that the power consumption of the DC/DC converter is substantially unaffected by changing from the first electrical drive signal to the second electrical drive signal and b) the DC/DC converter supplying power to the load during both the first and second driven states.

2. The detection method as claimed in claim 1, wherein the electrical characteristic of the primary unit is a level of power being drawn from the primary unit.

3. The detection method as claimed in claim 1, wherein a magnitude of voltage in the one more coils in the first driven state is greater than the magnitude of voltage in the one or more coils in the second driven state.

4. The detection method as claimed in claim 1, wherein the electrical characteristic measured in the first measurement and the second measurement is at least one of voltage and current provided to the one or more coils.

5. The detection method as claimed in claim 1, comprising determining that the foreign object is present in proximity to the primary unit if there is a substantial difference between the first measurement and the second measurement.

6. The detection method as claimed in claim 1, wherein the DC/DC converter, operating at or above an operating threshold at the first value and the second value, draws substantially the same amount of power from the primary unit in the first and second driven states.

7. The detection method as claimed in claim 1, further comprising, following determining that the foreign object is in proximity to the primary unit, restricting or stopping inductive power supply from the primary unit.

8. A primary unit for use in an inductive power transfer system, the primary unit being operable to transmit power wirelessly to a secondary unit located in proximity to the primary unit, the secondary unit having a load and a DC/DC converter that supplies power to the load, the DC/DC converter having an operating threshold, the primary unit comprising:

drive circuitry operable to drive one or more coils of the primary unit with an electrical drive signal sufficient to provide wireless power to the secondary unit at or above the operating threshold of the DC/DC converter such that the DC/DC converter supplies power to the load;

control circuitry operably coupled to the drive circuitry, the control circuitry programmed to;

direct the drive circuitry to operate in a first driven state with the electrical drive signal having a first value sufficient to provide wireless power at or above the operating threshold of the DC/DC converter such that the DC/DC converter supplies power to the load, wherein, while the DC/DC converter operates at or above the operating threshold, a power consumption of the DC/DC converter is substantially unaffected by changes in the first electrical drive signal;

obtain a first measurement of an electrical characteristic of the primary unit in the first driven state while wireless power received by the secondary unit is provided to the load via the DC/DC converter;

direct the drive circuitry to operate in a second driven state with the electrical drive signal having a second value sufficient to provide wireless power at or above the operating threshold of the DC/DC converter such that the DC/DC converter supplies power to the load, wherein the first value is different from the second value, wherein changing from the first electrical drive signal to the second electrical drive signal significantly affects an amount of wireless power consumed from the primary unit absent presence of the DC/DC converter operating in the secondary unit at or above the operating threshold;

obtain a second measurement of the electrical characteristic of the primary unit in the second driven state while wireless power received by the secondary unit is provided to the load via the DC/DC converter; and

determine, based on a comparison between the first measurement obtained in the first driven state and the second measurement obtained in the second driven state, if at least one of the secondary unit and a foreign object is present in proximity to the primary unit, wherein the control circuitry is configured to determine the secondary unit is present in proximity to the primary unit based on the comparison being consistent with a) the DC/DC converter operating at or above the operating threshold such that the power consumption of the DC/DC converter is substantially unaffected by changing from the first electrical drive signal to the second electrical drive signal and b) the DC/DC converter supplying power to the load during both the first and second driven states.

9. The primary unit as claimed in claim 8, wherein the second value is larger than the first value.

10. The primary unit as claimed in claim 8, wherein the electrical characteristic of the primary unit is a level of power being drawn from the primary unit.

11. The primary unit as claimed in claim 8, wherein the electrical characteristic measured in the first measurement and the second measurement is at least one of voltage and current provided to the one or more coils.

12. The primary unit as claimed in claim 8, wherein the control circuitry determines that the foreign object is present in proximity to the primary unit based on the comparison between the first measurement and the second measurement being indicative of a substantial change in power drawn from the primary unit.

13. The primary unit as claimed in claim 8, wherein the control circuitry determines that the secondary device is present in proximity to the primary unit based on the comparison between the first measurement and the second measurement being indicative of no substantial change in power drawn from the primary unit;

and

wherein the DC/DC converter draws substantially the same amount of power from the primary unit in the first and second driven states.

14. A method for use in a primary unit of an inductive power transfer system, the primary unit being operable to transmit power wirelessly to a secondary unit located in proximity to the primary unit, the secondary unit including a load and a DC/DC converter that supplies power to the load, the DC/DC converter having an operating threshold, the method comprising:

operating the primary unit in a first driven state by driving one or more coils of the primary unit with a first electrical drive signal sufficient to provide wireless power to the secondary unit such that the DC/DC converter operates at or above the operating threshold to supply to power the load wherein, while the DC/DC converter operates at or above the operating threshold, a power consumption of the DC/DC converter is substantially unaffected by changes in the first electrical drive signal;

obtaining a first measurement of an electrical characteristic of the primary unit in the first driven state while wireless power received by the secondary unit is provided to the load via the DC/DC converter;

operating the primary unit in a second driven state by driving the one or more coils of the primary unit with a second electrical drive signal sufficient to provide wireless power to the secondary unit such that the DC/DC converter operates at or above the operating threshold such that the DC/DC converter supplies power to the load, wherein the second electrical drive signal is different from the first electrical drive signal, wherein changing from the first electrical drive signal to the second electrical drive signal significantly affects an amount of wireless power consumed from the primary unit absent presence of the DC/DC converter operating in the secondary unit at or above the operating threshold;

obtaining a second measurement of the electrical characteristic of the primary unit in the second driven state while wireless power received by the secondary unit is provided to the load via the DC/DC converter; and

determining, based on a comparison between the first measurement obtained in the first driven state and the second measurement obtained in the second driven state, if a foreign object is present in proximity to the primary unit in addition to the secondary unit being present in proximity to the primary unit, wherein said determining includes determining the secondary unit is present in proximity to the primary unit based on the comparison being consistent with a) the DC/DC converter operating at or above the operating threshold such that the power consumption of the DC/DC converter is substantially unaffected by changing from the first electrical drive signal to the second electrical drive signal and b) the DC/DC converter supplying power to the load during both the first and second driven states.

15. The method as claimed in claim 14, wherein the electrical characteristic of the primary unit is a level of power being drawn from the primary unit.

16. The method as claimed in claim 14, wherein a magnitude of voltage in the one more coils in the first driven state is greater than the magnitude of voltage in the one or more coils in the second driven state.

17. The method as claimed in claim 14, wherein the electrical characteristic measured in the first measurement and the second measurement is at least one of voltage and current provided to the one or more coils.

18. The method as claimed in claim 14, comprising determining that the foreign object is present in proximity to the primary unit if there is a substantial difference between the first measurement and the second measurement.

19. The method as claimed in claim 14, comprising determining that the foreign object is not in proximity to the primary unit if the first measurement and the second measurement are indicative of the substantially the same amount of power being drawn from the primary in the first and second driven states.

20. The detection method as claimed in claim 14, further comprising, following determining that the foreign object is in proximity to the primary unit in addition to the secondary unit, restricting or stopping inductive power supply from the primary unit.