Wireless power transfer for process control

• US 9,923,418 B2
• Filed: 10/18/2016
• Issued: 03/20/2018
• Est. Priority Date: 05/31/2015
• Status: Active Grant

• Current Assignee: Henry William Boger
• Original Assignee: Henry William Boger
• Inventors: Boger, Henry William
• Primary Examiner(s): PEREZ BORROTO, ALFONSO
• Application Number:
  US15/296,241
• Publication Number:
  US 20180026479A1
• Time in Patent Office: 518 Days
• Field of Search: 307104
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/20 using microwaves or radio frequency waves
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices

Abstract

A process control apparatus for the control of an industrial process is disclosed herein. The process control apparatus may include a power supply that supplies electrical power, and a single source disposed about an industrial process, the source in electrical communication with the power supply to receive electrical power therefrom. The source converts the electrical power into a wireless power signal. A number of receivers may be disposed about the industrial process, each receiver adapted to receive the power signal wirelessly, convert the power signal into electrical power, and communicate the electrical power onto a field device. The power signal may include an oscillating magnetic field M or electromagnetic waves that may be generally in the ultra-high frequency (UHF) range. Related methods of process control of an industrial process are also disclosed herein.

Claims

1. A process control apparatus, comprising:

a power supply that supplies electrical power;

a source disposed about an industrial process, the source in electrical communication with the power supply to receive electrical power from the power supply, the source converts the electrical power into a power signal;

a first receiver and a second receiver disposed about the industrial process remote from the source, the first receiver and the second receiver receive the power signal wirelessly simultaneously from the source, convert the power signal into electrical power, and communicate the electrical power by wired communication to corresponding field devices;

wherein the first receiver, the second receiver, and the field devices are powered only by electrical power supplied by the power signal.

2. The apparatus of claim 1, the power signal comprises electromagnetic waves.

3. The apparatus of claim 2, the electromagnetic waves are in the ultra high frequency (UHF) range.

4. The apparatus of claim 1, the power signal comprises an oscillating magnetic field M.

5. The apparatus of claim 1, the source comprises a source resonator that resonates to generate an oscillating magnetic field M;

at least one of the first receiver and the second receiver comprises a receiver resonator that resonates in response to the oscillating magnetic field M to transfer power from the source resonator to the receiver resonator; and

a resonant frequency ω

₀ of the source resonator and receiver resonator are approximately the same.

6. The apparatus of claim 1, further comprising:

a control center in wireless communication with the field devices to exchange data wirelessly with the field devices.

7. The apparatus of claim 6, the data indicative of a process variable, the data indicative of an operational status of the field devices, or the data directs operations of the field devices.

8. An apparatus to power wirelessly a first field device and a second field device of an industrial process, comprising:

a source disposed about said industrial process, the source operable to convert electrical power into a power signal;

a first receiver means for receiving the power signal and converting the power signal into electrical power and a second receiver means for receiving the power signal and converting the power signal into electrical power, the first receiver means and the second receiver means deployed about said industrial process remote from the source, the first receiver means in wired electrical communication with said first field device to flow electrical power onto said first field device, and the second receiver means in wired electrical communication with said second field device to flow electrical power onto said second field device simultaneously with the flowing of electrical power onto the first field device by the first receiver means;

wherein the first receiver means, the second receiver means, said first field device, and said second field device are powered only by electrical power supplied by the power signal.

9. The apparatus of claim 8, further comprising:

the source comprising an inductor and a capacitor arranged in series to resonate at a natural frequency ω

₀;

a receiver comprising an inductor and a capacitor arranged in series to resonate at the natural frequency ω

₀;

a mutual inductance M coupling the source to the receiver.

10. The apparatus of claim 9, a number of receivers simultaneously coupled to the source.

11. A method of process control of an industrial process, the method comprising the steps of:

transmitting wirelessly a power signal from a single source to a first receiver and to a second receiver simultaneously, the power signal being selected from an oscillating magnetic field M and an electromagnetic field in the ultra high frequency (UHF) range;

converting the power signal into electrical power by the first receiver and by the second receiver; and

powering field devices disposed about said industrial process by flowing the electrical power onto the field devices from the first receiver and from the second receiver;

wherein the first receiver, the second receiver, and the field devices are powered only by electrical power supplied by the power signal.

12. The method of claim 11, further comprising the step of:

forming a network by disposing two or more sources about said industrial process, each source of the two or more sources generating a power signal.

13. The method of claim 11, further comprising the step of:

directing operations of the field devices by communicating data wirelessly between the field devices and a control center.

14. The method of claim 11, further comprising the step of:

detecting the operational status of the field devices by communicating data wirelessly between the field devices and the control center.

15. The method of claim 11, further comprising the step of:

determining process variables at the field devices by communicating data wirelessly between the field devices and the control center.

16. A process control apparatus, comprising:

a power supply that supplies electrical power;

a source disposed about an industrial process, the source in electrical communication with the power supply to receive electrical power from the power supply, the source operable to convert the electrical power into a power signal and transmit the power signal wirelessly over a distance of 1-1000 feet;

at least two field devices disposed about the industrial process, wherein each of the at least two field devices requires power in the range of 40-50 mW to operate, wherein each of the at least two field devices has an attached receiver, wherein each receiver is operable to receive the power signal wirelessly from the source, convert the power signal into electrical power, and communicate the electrical power to the attached field device;

wherein each of the at least two field devices and the attached receiver are powered only by electrical power supplied by the power signal.

17. The apparatus of claim 16, the source comprises a source resonator that resonates to generate an oscillating magnetic field M;

wherein each receiver includes a receiver resonator that resonates in response to the oscillating magnetic field M to transfer power from the source resonator to the receiver resonator; and

a resonant frequency ω

₀ of the source resonator and each receiver resonator are approximately the same.

18. The apparatus of claim 16, further comprising a control center in wireless communication with the at least two field devices to exchange data wirelessly with the at least two field devices.

19. The apparatus of claim 18, the data indicative of a process variable, the data indicative of an operational status of the at least two field devices, or the data directs operations of the at least two field devices.