Compressed air energy storage and recovery

• US 9,938,896 B2
• Filed: 03/31/2015
• Issued: 04/10/2018
• Est. Priority Date: 04/03/2013
• Status: Active Grant

• Current Assignee: Qube 4D Ventures Inc.
• Original Assignee: Sigma Energy Storage Inc.
• Inventors: Bannari, Abdelfettah
• Primary Examiner(s): Laurenzi, Mark
• Assistant Examiner(s): Hu, Xiaoting
• Application Number:
  US14/674,952
• Publication Number:
  US 20150267612A1
• Time in Patent Office: 1,106 Days
• CPC Class Codes: F01D 15/02 Adaptations for driving vehicles, e.g. locomotives
• CPC Class Codes: F01D 15/10 Adaptations for driving, or combinations with, electric generators
• CPC Class Codes: F01K 3/00 Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein regenerating exhaust steam F01K19/00
• CPC Class Codes: F02C 6/16 for storing compressed air
• CPC Class Codes: F04B 41/02 having reservoirs
• CPC Class Codes: F28D 2020/0047 using molten salts or liquid metals
• CPC Class Codes: F28D 7/16 the conduits being arranged in parallel spaced relation F28D7/0008 - F28D7/0058 take precedence; F28D7/02 - F28D7/10 take precedence
• CPC Class Codes: F28F 21/083 from stainless steel
• CPC Class Codes: F28F 2260/00 Heat exchangers or heat exchange elements having special size, e.g. microstructures microheat pipes F28D2015/0225; nanostructures F28F2255/20
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids

Abstract

A compressed air system energy storage and recovery system has a compressed air tank structured to store compressed air above 200 bars, a heat storage unit containing a heat transfer fluid and having a latent heat storage material, and a heat exchanger. The heat exchanger extracts heat from compressed ambient air above 200 bars for storage and to heat compressed air from the tank above 200 bars prior to expansion and use to recover energy in the air motor. Efficiency of energy storage and heat exchange is improved using pressures above 200 bars.

Claims

1. A compressed air energy storage and recovery system comprising:

a compressed air tank structured to store compressed air above 225 bars;

a heat storage unit containing a heat transfer fluid; and

a heat exchanger structured to withstand pressures of compressed air above 225 bars and to receive a low flow and high density of said compressed air above 225 bars, wherein said heat exchanger is connected on one side to the compressed air tank and connectable to an air compressor and an air motor, and on another side receiving said heat transfer fluid from a cold conduit of the heat storage unit and from a hot conduit of the heat storage unit, the heat exchanger configured to extract heat from said compressed air for storage and to heat said compressed air from said tank prior to expansion and use to recover energy in the air motor,

wherein said heat exchanger comprises a number of tubes arranged to conduct said compressed air in parallel, wherein said tubes are made of stainless steel and have an inner diameter from 2.5 mm to 4.5 mm, and a thickness from 0.7 mm to 2 mm.

2. The system as defined in claim 1, wherein said compressed air tank is structured to store compressed air above 275 bars.

3. The system as defined in claim 1, wherein said heat transfer fluid contains a mixture comprising a liquid and particles of a latent heat storage material.

4. The system as defined in claim 3, wherein said mixture comprises oil and salt particles.

5. The system as defined in claim 4, wherein said mixture further comprises metal particles.

6. The system as defined in claim 1, wherein said heat storage unit comprises a first reservoir of cool heat transfer fluid, a second reservoir of hot heat transfer fluid, and at least one circulation pump.

7. The system as defined in claim 1, further comprising an external heating element for providing heat to said heat storage unit.

8. The system as defined in claim 7, wherein said heating element is an electrical resistive heating element.

9. The system as defined in claim 1, further comprising at least one air compressor, wherein said at least one air compressor comprises said air compressor to which said heat exchanger is connectable thereto, configured to compress ambient air to a pressure for storage in said air tank.

10. The system as defined in claim 9, wherein said at least one compressor comprise at least two stages of compression, said heat exchanger comprising separate heat exchanger components for compressed air from each said stage of compression.

11. The system as defined in claim 9, wherein said at least one compressor comprise a single stage of compression.

12. The system as defined in claim 9, wherein said heat exchanger and said heat storage unit with said heat transfer fluid are configured to have a reverse flow and to absorb and to return more than 80% of the heat energy originally present in compressed air from said at least one air compressor.

13. The system as defined in claim 1, further comprising:

a working pressure reservoir;

a pressure regulator connecting said heat exchanger to said working pressure reservoir and configured to maintain a predetermined pressure in said working pressure reservoir; and

said air motor connected to an electric generator, connected to said working pressure reservoir.

14. The system as defined in claim 1, further comprising an air dehumidification unit configured to remove moisture from said compressed air.

15. A power transmission network comprising:

at least one compressed air energy storage and recovery system as defined in claim 1 and connected to a node of said network for absorbing and releasing electric power in response to a remote control signal;

a remote controller connected to said compressed air system energy storage and recovery system via a communications system and configured to provide said remote control signal.

16. A method of compressed air energy storage and regeneration comprising:

using a first energy source to compress air to a pressure above 225 bar;

using a heat exchanger comprising a number of tubes arranged to conduct said compressed air in parallel, wherein said tubes are made of stainless steel and have an inner diameter from 2.5 mm to 4.5 mm, and a thickness from 0.7 mm to 2 mm, to absorb heat from said air above 225 bar;

storing said absorbed heat in a latent heat storage medium;

storing said compressed air in at least one storage vessel;

using said heat exchanger to provide heat to said compressed air, compressed to over 225 bar, for regeneration of energy;

expanding said compressed air from said storage vessel to provide expanded air for regeneration of energy; and

generating power from said expanded and heated air.

17. The method as claimed in claim 16, wherein said air is compressed above 250 bar.