Infusion pump system and method

• US 9,956,339 B2
• Filed: 12/09/2015
• Issued: 05/01/2018
• Est. Priority Date: 06/03/2013
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Bigfoot Biomedical, Inc.
• Inventors: Smith, Ian F., Qi, Wenkang, Parmar, Ashok A., Brewer, Tracy, VandenCrommenacker, Johannes T.
• Primary Examiner(s): MEDWAY, SCOTT J
• Application Number:
  US14/964,030
• Publication Number:
  US 20160095975A1
• Time in Patent Office: 874 Days
• CPC Class Codes: A61M 2005/14208 with a programmable infusion control system, characterised by the infusion program
• CPC Class Codes: A61M 2005/14264 with means for compensating influence from the environment
• CPC Class Codes: A61M 2005/14268 with a reusable and a disposable component
• CPC Class Codes: A61M 2205/15 Detection of leaks
• CPC Class Codes: A61M 2205/27 preventing use
• CPC Class Codes: A61M 2205/273 preventing reuse, e.g. of disposables
• CPC Class Codes: A61M 2205/33 Controlling, regulating or measuring
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/142 Pressure infusion, e.g. using pumps
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/172 electrical or electronic A61M5/16804, A61M5/16831 take precedence

Abstract

Some embodiments of an infusion pump system may be configured to provide a desired level of resistance to liquid ingress to the pump casing while contemporaneously providing air transmissibility for equalization of air pressure differentials between the interior and exterior of the pump casing. Further, some embodiments can detect when moisture inside a casing of the infusion pump system is greater than or equal to a threshold level and can initiate one or more patient safety countermeasures.

Claims

1. A portable infusion pump system, comprising:

a portable housing defining a space to receive a medicine;

a pump drive system positioned in the portable housing to dispense the medicine from the pump device when the medicine is received in the space of the portable housing;

control circuitry configured to electrically communicate with the drive system to control dispensation of the medicine from the portable housing;

a clearance hole formed in the exterior of the portable housing; and

a channel extending through the portable housing that defines an open airflow passageway, the channel being in fluid communication with the clearance hole, an interior surface of the channel defining a narrowed restriction region having a reduced width that is less than a corresponding width of the open airflow passageway at another region, the restriction region dimensioned to inhibit ingress of liquid to an interior of the portable housing while allowing the channel to provide air pressure equilibrium between an exterior of the portable housing and the interior of the portable housing, wherein the narrowed restriction region of the channel is free of an occupying structure.

2. The portable infusion pump system of claim 1, wherein the channel extends through the portable housing at a predetermined location, and wherein the channel is defined by a tube that engages into or slightly through the clearance hole.

3. The portable infusion pump system of claim 1, comprising an ingress tube including the channel, the ingress tube positioned in the portable housing and having a longitudinal length that is greater than a lateral width of the ingress tube.

4. The portable infusion pump system of claim 3, wherein the ingress tube is positioned in a hole defined by the portable housing, the open airflow passageway of the ingress tube being exposed to both an exterior of the portable housing and an interior of the portable housing.

8. The portable infusion pump system of claim 1, further comprising a moisture detector positioned in the portable housing, wherein the moisture detector provides an indication that the moisture level in the portable housing is greater than or equal to a predetermined threshold level of moisture.

9. The portable infusion pump system of claim 8, wherein an end of the open airflow passageway is positioned adjacent to an absorbent element of the moisture detector.

10. The portable infusion pump system of claim 8, wherein when the moisture detector positioned in the portable housing is in electrical communication with the control circuitry, the control circuitry is configured to disable the pump drive system in response to the indication that the moisture level in the portable housing is greater than or equal to the predetermined threshold level of moisture.

11. The portable infusion pump system of claim 4, wherein the portable housing comprises a controller device that houses the control circuitry and a pump device including a pump housing, the pump drive system positioned in the pump housing, and wherein the pump device is a one-time-use device equipped with one or more structures configured to prevent reuse of the pump device, wherein the pump housing includes an interior wall that defines a space to slidably receive an outer wall of a pre-filled medicine cartridge insertable through an opening defined by the pump housing, wherein the pump device further comprises a cap device that directly engages with the pump housing to enclose the pre-filled medicine cartridge in the pump housing when the pre-filled medicine cartridge is received in the space of the pump housing, and wherein the controller device is a reusable controller device including:

a controller housing that is removably attachable to the pump housing in a fixed relationship;

one or more electrical contacts disposed on the controller housing, the electrical contacts of the controller device being engageable with corresponding electrical contacts of the pump device when removably attached.

5. A portable infusion pump system, comprising:

a portable housing defining a space to receive a medicine;

a pump drive system positioned in the portable housing to dispense the medicine from the pump device when the medicine is received in the space of the portable housing;

control circuitry configured to electrically communicate with the drive system to control dispensation of the medicine from the portable housing; and

a channel extending through the portable housing that defines an open airflow passageway, the channel being in fluid communication with an opening in an exterior of the portable housing, an interior surface of the channel at least partially defining a narrowed restriction region having a reduced width that is less than a corresponding width of the open airflow passageway at another region, the restriction region dimensioned to inhibit ingress of liquid to an interior of the portable housing while allowing the channel to provide air pressure equilibrium between an exterior of the portable housing and the interior of the portable housing.

6. The portable infusion pump system of claim 5, wherein the open airflow passageway includes a second restriction region.

7. The portable infusion pump system of claim 5, wherein the reduced width of the first restriction region is about 10 to about 40 microns and the corresponding width of the open airflow passageway at the another region is about 0.1 to 1.5 millimeters.

12. A medical infusion pump system, comprising:

a portable housing defining a space to receive a medicine;

a pump drive system to dispense medicine from the portable housing when the medicine is received in the space;

control circuitry that electrically communicates with the pump drive system to control dispensation of the medicine from the portable housing when the medicine is received in the space; and

a liquid ingress resistance structure positioned in the portable housing and exposed to both an exterior of the portable housing and an interior of the portable housing, the liquid ingress resistance structure defining a predefined airflow passageway that provides air pressure equilibrium between the exterior of the portable housing and the interior of the portable housing and that inhibits ingress of water to the interior of the portable housing when the portable housing is submerged in water for a period of time, wherein the liquid ingress resistance structure comprises;

a first portion exposed to the exterior of the portable housing;

a second portion exposed to the interior of the portable housing; and

a third portion positioned between the first portion and second portion, the third portion being narrowed to inhibit ingress of liquid from the first portion to the second portion;

wherein the first, second, and third portions are defined by one or more inner surfaces of the liquid ingress resistance structure.

13. The medical infusion pump system of claim 12, wherein the airflow passageway is free of an occupying structure.

14. The medical infusion pump system of claim 12, wherein the liquid ingress structure positioned in the portable housing that defines the predefined airflow passageway comprises an ingress tube having a longitudinal length that is greater than a lateral width of the ingress tube, the predefined airflow passageway of the ingress tube being exposed to both an exterior of the portable housing and an interior of the portable housing.

15. The medical infusion pump system of claim 14, wherein the ingress tube includes a region having a width between about 10 to about 40 microns.

16. The medical infusion pump system of claim 13, wherein the pump system further comprises a moisture detector positioned in the portable housing, wherein the moisture detector provides an indication that the moisture level in the portable housing is greater than or equal to a predetermined threshold level of moisture.

17. The medical infusion pump system of claim 16, wherein the liquid ingress resistance structure that defines the predefined airflow passageway is positioned adjacent to an absorbent element of the moisture detector.

18. The medical infusion pump system of claim 16, wherein when the moisture detector positioned in the portable housing is in electrical communication with the control circuitry, the control circuitry is configured to disable the pump drive system in response to the indication that the moisture level in the portable housing is greater than or equal to the predetermined threshold level of moisture.

19. The medical infusion pump system of claim 13, wherein the portable housing comprises a controller device housing the control circuitry that is removably attachable to pump housing that houses the pump drive system.

20. The medical infusion pump system of claim 12, wherein the liquid ingress structure positioned in the portable housing that defines the predefined airflow passageway comprises an ingress tube.