System and method for heating ferrite magnet motors for low temperatures

• US 9,966,897 B2
• Filed: 05/05/2017
• Issued: 05/08/2018
• Est. Priority Date: 10/25/2013
• Status: Active Grant

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Reddy, Patel Bhageerath, El-Refaie, Ayman Mohamed Fawzi, Huh, Kum-Kang
• Primary Examiner(s): Kenerly, Terrance
• Application Number:
  US15/588,044
• Publication Number:
  US 20170244353A1
• Time in Patent Office: 368 Days
• Field of Search: 31015648
• CPC Class Codes: H02K 1/17 Stator cores with permanent magnets
• CPC Class Codes: H02K 1/246 Variable reluctance rotors
• CPC Class Codes: H02K 1/2766 having a flux concentration effect
• CPC Class Codes: H02K 1/30 using intermediate parts, e.g. spiders
• CPC Class Codes: H02K 11/25 Devices for sensing temperature, or actuated thereby
• CPC Class Codes: H02K 15/12 Impregnating, heating or drying of windings, stators, rotors or machines
• CPC Class Codes: H02K 15/125 Heating or drying of machines in operational state, e.g. standstill heating
• CPC Class Codes: H02K 21/12 with stationary armatures and rotating magnets
• CPC Class Codes: H02K 21/26 with rotating armatures and stationary magnets
• CPC Class Codes: H02K 21/44 with armature windings wound upon the magnets
• CPC Class Codes: H02P 29/60 Controlling or determining the temperature of the motor or of the drive H02P29/02 takes precedence

Abstract

A system and method for heating ferrite permanent magnets in an electrical machine is disclosed. The permanent magnet machine includes a stator assembly and a rotor assembly, with a plurality of ferrite permanent magnets disposed within the stator assembly or the rotor assembly to generate a magnetic field that interacts with a stator magnetic field to produce a torque. A controller of the electrical machine is programmed to cause a primary field current to be applied to the stator windings to generate the stator magnetic field, so as to cause the rotor assembly to rotate relative to the stator assembly. The controller is further programmed to cause a secondary current to be applied to the stator windings to selectively generate a secondary magnetic field, the secondary magnetic field inducing eddy currents in at least one of the stator assembly and the rotor assembly to heat the ferrite permanent magnets.

Claims

1. A permanent magnet machine comprising:

a stator assembly comprising at least one stator winding;

a rotor assembly configured to rotate relative to the stator assembly;

a plurality of ferrite permanent magnets disposed within the stator assembly;

a temperature measuring device configured to monitor the temperature of the plurality of ferrite permanent magnets;

a heating device configured to heat the plurality of ferrite permanent magnets when the monitored temperature of the plurality of ferrite permanent magnets falls below a threshold temperature; and

a controller programmed to;

receive feedback from the temperature measuring device regarding the monitored temperature of the plurality of ferrite permanent magnets; and

control operation of the heating device to heat the plurality of ferrite permanent magnets when the monitored temperature of the plurality of ferrite permanent magnets falls below the threshold temperature.

2. The permanent magnet machine of claim 1, wherein the stator assembly comprises:

a stator core; and

a plurality of stator teeth arranged circumferentially to form a cavity at a center of the stator core;

wherein the stator winding is wound about the plurality of stator teeth.

3. The permanent magnet machine of claim 1, wherein the rotor assembly comprises:

a rotor core; and

a plurality of rotor teeth extending radially outward from the rotor core.

4. The permanent magnet machine of claim 1, wherein the stator assembly and rotor assembly are separated by an air gap.

5. The permanent magnet machine of claim 1, wherein the temperature measuring device comprises at least one thermocouple.

6. The permanent magnet machine of claim 1, wherein the threshold temperature is a temperature within the range of about −

40°

C. to 60°

C.

7. The permanent magnet machine of claim 1, wherein the heating device comprises an electrically conductive ring element positioned adjacent to the plurality of ferrite permanent magnets, the ring element configured to heat up when a current is applied to the stator winding.

8. The permanent magnet machine of claim 7, wherein the ring element is formed of aluminum, copper, or a copper alloy.

9. The permanent magnet machine of claim 1, wherein the heating device comprises a plurality of magnetocaloric elements positioned adjacent to the plurality of ferrite permanent magnets, the plurality of magnetocaloric elements configured to heat up when subjected to a magnetic field.

10. The permanent magnet machine of claim 9, wherein the plurality of magnetocaloric elements are formed of alloys of gadolinium, germanium, or silicon.

11. The permanent magnet machine of claim 1, wherein the heating device comprises a power source configured to apply a current to the stator winding to generate a magnetic field which induces eddy currents in the stator assembly to heat the plurality of ferrite permanent magnets.

12. The permanent magnet machine of claim 11 wherein the power source is further configured to supply power that operates the permanent magnet machine.

13. The permanent magnet machine of claim 11 wherein the current is a pulsating current having a frequency greater than or equal to about 10 Hz.

14. A permanent magnet machine comprising:

a rotor assembly configured to rotate about a central axis;

a stator assembly positioned about the rotor assembly, the stator assembly comprising at least one stator winding;

a plurality of ferrite permanent magnets disposed within the rotor assembly;

a temperature measuring device configured to monitor the temperature of the plurality of ferrite permanent magnets;

a heating element configured to heat the plurality of ferrite permanent magnets when the monitored temperature of the plurality of ferrite permanent magnets falls below a threshold temperature; and

a controller programmed to;

receive feedback from the temperature measuring device regarding the monitored temperature of the plurality of ferrite permanent magnets; and

control operation of the heating device to heat the plurality of ferrite permanent magnets when the monitored temperature of the plurality of ferrite permanent magnets falls below the threshold temperature.

15. The permanent magnet machine of claim 14, wherein the stator assembly comprises:

a stator core; and

a plurality of stator teeth arranged circumferentially to form a cavity at a center of the stator core;

wherein the stator winding is wound about the plurality of stator teeth.

16. The permanent magnet machine of claim 14, wherein the rotor assembly comprises:

a rotor core; and

a plurality of rotor teeth extending radially outward from the rotor core.

17. The permanent magnet machine of claim 14, wherein the heating device comprises a ring element positioned adjacent to the plurality of ferrite permanent magnets, the ring element configured to heat up when a current is applied to the stator winding.

18. The permanent magnet machine of claim 14, wherein the heating device comprises a plurality of magnetocaloric elements positioned adjacent to the plurality of ferrite permanent magnets, the plurality of magnetocaloric elements configured to heat up when subjected to a magnetic field.

19. The permanent magnet machine of claim 14, wherein the heating device comprises a power source configured to apply a current to the stator winding to generate a magnetic field which induces eddy currents in the stator assembly to heat the plurality of ferrite permanent magnets.