Endoscopic vessel sealer and divider having a flexible articulating shaft

• US 9,968,397 B2
• Filed: 10/05/2007
• Issued: 05/15/2018
• Est. Priority Date: 10/06/2006
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Taylor, Eric J., Hathaway, Peter, Marczyk, Stanislaw, Farascioni, David
• Primary Examiner(s): Price, Nathan R
• Assistant Examiner(s): LEE, WENG WAH
• Application Number:
  US12/443,087
• Publication Number:
  US 20100094289A1
• Time in Patent Office: 3,875 Days
• Field of Search: 606 51- 52
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 17/295 combined with cutting implements
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2017/003 Steerable
• CPC Class Codes: A61B 2018/00619 Welding
• CPC Class Codes: A61B 2018/00922 by switching or controlling the treatment energy directly within the hand-piece
• CPC Class Codes: A61B 2018/1455 having a moving blade for cutting tissue grasped by the jaws

Abstract

An electrosurgical instrument for treating tissue includes a housing having a shaft extending therefrom having an axis A-A defined therethrough. The shaft is at least partially flexible and includes first and second jaw members attached at a distal end thereof. Each jaw member includes an electrically conductive tissue contacting surface adapted to connect to a source of electrosurgical energy such that the electrically conductive tissue contacting surfaces are capable of conducting electrosurgical energy through tissue held therebetween. A drive assembly is disposed in the housing and has a first actuator operably coupled to a drive rod for reciprocation thereof to move the jaw members from a first position in spaced relation to one another to a second position closer to one another for engaging tissue. A second actuator is disposed on the housing and is actuatable to articulate the shaft.

Claims

1. An electrosurgical instrument for treating tissue, comprising:

a housing having a shaft extending therefrom having a shaft axis defined therethrough, the shaft being at least partially flexible and including first and second jaw members attached at a distal end thereof, each jaw member including an electrically conductive tissue contacting surface adapted to connect to a source of electrosurgical energy such that the electrically conductive tissue contacting surfaces are capable of conducting electrosurgical energy through tissue held therebetween;

a drive assembly disposed in the housing and including a first actuator operably coupled to a drive rod for reciprocation thereof wherein actuation of the first actuator reciprocates the drive rod which, in turn, pivots at least one of the first and second jaw members about a pivot axis from a first position in spaced relation to one another to a second position closer to one another for engaging tissue;

a second actuator disposed on the housing and rotatable to articulate the first and second jaw members between an axially aligned condition wherein the first and second jaw members are aligned with the shaft axis, and an articulated condition wherein the first and second jaw members are displaced in a direction transverse to a plane defined by the shaft axis and the pivot axis; and

an adjustment actuator coupled to the drive rod which allows adjustment of the relative distance between the first and second jaw members independent of the first actuator, the adjustment actuator inaccessible during use of the electrosurgical instrument.

2. An electrosurgical instrument for treating tissue according to claim 1 wherein a flexible portion of the shaft includes a plurality of joints nestingly arranged in series.

3. An electrosurgical instrument for treating tissue according to claim 2 wherein each joint includes at least one lumen defined therethrough for allowing reciprocation of the drive rod.

4. An electrosurgical instrument for treating tissue according to claim 2 wherein each joint includes a central lumen formed therein and a pair of opposed lumens formed on either side of the central lumen and wherein the electrosurgical instrument includes a pair of articulation cables slideably extendable through the respective opposed lumens which are movable relative to one another to articulate the flexible portion of the shaft relative to the shaft axis.

5. An electrosurgical instrument for treating tissue according to claim 1 wherein the drive rod is flexible.

6. An electrosurgical instrument for treating tissue according to claim 1 wherein the second actuator includes an articulation assembly having at least one actuatable component disposed on the housing operably coupled to a pulley system for reciprocating a pair of articulation cables slideably extendable through the shaft.

7. An electrosurgical instrument for treating tissue according to claim 6 wherein the articulation assembly includes at least one guide for directing the pair of articulation cables into the pulley system and for pre-tensioning the articulation cables.

15. An electrosurgical instrument for treating tissue according to claim 1 wherein the drive rod includes a proximal portion and a distal portion, and wherein the adjustment actuator is operable to induce longitudinal movement of the proximal portion of the drive rod relative to the distal portion of the drive rod.

16. An electrosurgical instrument for treating tissue according to claim 1 wherein the first actuator is operable to move a proximal portion and a distal portion of the drive rod together.

17. An electrosurgical instrument for treating tissue according to claim 1, wherein the second actuator is disposed distal of the first actuator.

8. An electrosurgical instrument for treating tissue, comprising:

a housing having a flexible shaft extending therefrom having an axis defined therethrough, the shaft being at least partially flexible and including first and second jaw members attached at a distal end thereof, each jaw member including an electrically conductive tissue contacting surface adapted to connect to a source of electrosurgical energy such that the electrically conductive tissue contacting surfaces are capable of conducting electrosurgical energy through tissue held therebetween, each of the first and second jaw members bisected by a first plane;

a drive assembly disposed in the housing and including a four bar mechanical linkage, the four bar mechanical linkage including a first actuator for actuation thereof, the four bar mechanical linkage operably coupled to a drive rod for reciprocation thereof wherein actuation of the four bar mechanical linkage reciprocates the drive rod, which in turn, moves the first and second jaw members from a first position in spaced relation to one another to a second position closer to one another for engaging tissue;

a second actuator disposed on the housing and rotatable to articulate the first and second jaw members between an axially aligned condition wherein the first and second jaw members are aligned with the axis, and an articulated condition wherein the first and second jaw members are displaced in a direction transverse to the axis in a second plane orthogonal to the first plane; and

an adjustment actuator coupled to the drive rod which allows adjustment of the relative distance between the first and second jaw members in the first position independent of the first actuator.

9. An electrosurgical instrument for treating tissue, comprising:

a housing having a flexible shaft extending therefrom having a shaft axis defined therethrough, the shaft being at least partially flexible and including first and second jaw members attached at a distal end thereof, each jaw member including an electrically conductive tissue contacting surface adapted to connect to a source of electrosurgical energy such that the electrically conductive tissue contacting surfaces are capable of conducting electrosurgical energy through tissue held therebetween;

a drive assembly disposed in the housing and including a first actuator operably coupled to a drive rod for reciprocation thereof wherein actuation of the first actuator reciprocates the drive rod, which in turn, pivots at least one of the first and second jaw members about a pivot axis from a first position in spaced relation to one another to a second position closer to one another for engaging tissue;

a second actuator disposed on the housing and rotatable to articulate the shaft such that the shaft and pivot axes remain in a common plane with one another; and

an adjustment actuator coupled to the drive rod which allows adjustment of the relative distance between the first and second jaw members independent of the first actuator, the adjustment actuator inaccessible after final assembly of the electrosurgical instrument to adjust the relative distance between the first and second jaw members.

10. An electrosurgical instrument for treating tissue according to claim 9 wherein a flexible portion of the shaft includes a plurality of joints nestingly arranged in series to form at least a portion of the flexible shaft wherein each joint includes a central lumen formed therein and a pair of opposed lumens formed on either side of the central lumen and wherein the electrosurgical instrument includes a pair of articulation cables slideably extendable through the respective opposed lumens which are movable relative to one another to articulate the shaft relative to the shaft axis.

11. An electrosurgical instrument for treating tissue according to claim 9 wherein the second actuator includes an articulation assembly having at least one user actuatable component disposed on the housing operably coupled to a pulley system for reciprocating a pair of articulation cables slideably extendable through the shaft.

12. An electrosurgical instrument for treating tissue according to claim 11 wherein the articulation assembly includes at least one guide for directing the pair of articulation cables into the pulley system and for pre-tensioning the articulation cables.

13. An electrosurgical instrument for treating tissue according to claim 9 wherein the adjustment actuator is operable to adjust a length of the drive rod.

14. An electrosurgical instrument for treating tissue according to claim 9 wherein the adjustment actuator comprises an adjustment knob operatively associated with a threaded surface for adjusting a length of the drive rod.