Systems and methods for over-temperature protection and over-voltage protection for power conversion systems

• US 9,972,994 B2
• Filed: 06/08/2016
• Issued: 05/15/2018
• Est. Priority Date: 09/26/2013
• Status: Active Grant

• Current Assignee: On-Bright Electronics (Shanghai) Co., Ltd. (Orthosie Investment Holdings Ltd.)
• Original Assignee: On-Bright Electronics (Shanghai) Co., Ltd. (Orthosie Investment Holdings Ltd.)
• Inventors: Huang, Xiaomin, Lyu, Huawei, Luo, Qiang, Fang, Lieyi
• Primary Examiner(s): Finch, III, Fred E
• Application Number:
  US15/177,258
• Publication Number:
  US 20160344180A1
• Time in Patent Office: 706 Days
• CPC Class Codes: H02H 3/20 responsive to excess voltage
• CPC Class Codes: H02H 5/042 using temperature dependent resistors
• CPC Class Codes: H02H 7/1213 for DC-DC converters
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 1/327 against abnormal temperatures
• CPC Class Codes: H02M 3/33515 with digital control
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop

Abstract

Systems and methods are provided for protecting a power conversion system. A system controller includes a first controller terminal and a second controller terminal. The first controller terminal is configured to provide a drive signal to close and open a switch to affect a first current flowing through a primary winding of a power conversion system. The second controller terminal is configured to receive first input signals during one or more first switching periods and receive second input signals during one or more second switching periods. The system controller is configured to determine whether a temperature associated with the power conversion system is larger than a predetermined temperature threshold, and in response to the temperature associated with the power conversion system being larger than the predetermined temperature threshold, generate the drive signal to cause the switch open and remain open to protect the power conversion system.

Claims

1. A system controller for protecting a power conversion system, the system controller comprising:

a first controller terminal configured to provide a drive signal to close and open a switch to affect a first current flowing through a primary winding of a power conversion system, the drive signal being associated with one or more switching periods including a first switching period, a second switching period, and a third switching period; and

a second controller terminal configured to receive a first input signal during the first switching period, receive a second input signal during the second switching period, and receive a third input signal during the third switching period;

wherein;

the first switching period includes a first start time and a first end time;

the second switching period includes a second start time and a second end time; and

the third switching period includes a third start time and a third end time;

wherein;

the first end time of the first switching period precedes the second start time of the second switching period; and

the second end time of the second switching period precedes the third start time of the third switching period;

wherein the system controller is configured to;

process information associated with the first input signal received during the first switching period and the third input signal received during the third switching period;

determine whether a temperature associated with the power conversion system is larger than a predetermined temperature threshold based on at least information associated with the first input signal and the third input signal; and

in response to the temperature associated with the power conversion system being larger than the predetermined temperature threshold, generate the drive signal to cause the switch to open and remain open to protect the power conversion system;

wherein the system controller is further configured to;

process information associated with the second input signal;

determine whether an output voltage associated with a secondary winding of the power conversion system is larger than a predetermined voltage threshold based on at least information associated with the second input signal; and

in response to the output voltage associated with the secondary winding of the power conversion system being larger than the predetermined voltage threshold, generate the drive signal to cause the switch to open and remain open to protect the power conversion system;

wherein the second controller terminal is further configured to;

receive the first input signal during only a first part of the first switching period;

receive the second input signal during only a second part of the second switching period; and

receive the third input signal during only a third part of the third switching period;

wherein;

the first part is smaller in magnitude than the first switching period, the first part starting at the first start time of the first switching period and ending before the first end time of the first switching period;

the second part is smaller in magnitude than the second switching period, the second part starting at the second start time of the second switching period and ending before the second end time of the second switching period; and

the third part is smaller in magnitude than the third switching period, the third part starting at the third start time of the third switching period and ending before the third end time of the third switching period.

2. The system controller of claim 1 is further configured to, in response to the output voltage associated with the secondary winding of the power conversion system being larger than the predetermined voltage threshold to, generate the drive signal to cause the switch to be opened without any modulation.

3. The system controller of claim 1 is further configured to, in response to the output voltage associated with the secondary winding of the power conversion system being larger than the predetermined voltage threshold to, generate the drive signal to cause the switch to remain open for a first period of time larger in duration than one of the second switching periods.

4. The system controller of claim 1 wherein:

the second controller terminal is coupled to a first resistor terminal of a first resistor, the first resistor further including a second resistor terminal;

the second controller terminal is coupled to a first diode terminal of one or more first diodes, the one or more first diodes further including a second diode terminal;

the second diode terminal is coupled to a third resistor terminal of a second resistor, the second resistor further including a fourth resistor terminal; and

the second resistor terminal is configured to receive an output signal associated with an auxiliary winding coupled to the secondary winding.

5. The system controller of claim 4 wherein the second resistor is a thermal resistor associated with a resistance changing with temperature.

6. The system controller of claim 5 wherein the resistance decreases with increasing temperature.

7. The system controller of claim 4 wherein:

the first diode terminal is an anode terminal; and

the second diode terminal is a cathode terminal.

8. The system controller of claim 1, further comprising:

a third controller terminal configured to receive a supply voltage;

a fourth controller terminal configured to receive a bias voltage;

a fifth controller terminal configured to receive a current-sensing signal related to the first current flowing through the primary winding; and

a sixth controller terminal configured to receive a feedback signal related to the output voltage.

9. The system controller of claim 8 wherein the system controller includes no other terminals.

10. The system controller of claim 8 wherein the first controller terminal, the second controller terminal, the third controller terminal, the fourth controller terminal, the fifth controller terminal, and the sixth controller terminal are six different pins respectively.

11. A system for protecting a power conversion system, the system comprising:

a system controller including a first controller terminal configured to provide a drive signal to close and open a switch to affect a first current flowing through a primary winding of a power conversion system, and a second controller terminal configured to receive one or more input signals, the power conversion system further including a secondary winding and an auxiliary winding, the primary winding coupled to the secondary winding;

a first resistor including a first resistor terminal and a second resistor terminal, the first resistor terminal being directly coupled to the second controller terminal;

one or more first diodes including a first diode terminal and a second diode terminal, a first diode terminal being coupled to the second controller terminal; and

a second resistor including a third resistor terminal and a fourth resistor terminal, the third resistor terminal being coupled to the second diode terminal;

wherein the second resistor terminal is directly coupled to the auxiliary winding and is configured to receive an output signal associated with the auxiliary winding coupled to the secondary winding.

12. The system of claim 11 wherein the second resistor is a thermal resistor associated with a resistance changing with temperature.

13. The system of claim 12 wherein the resistance decreases with increasing temperature.

14. The system of claim 11 wherein:

the first diode terminal is an anode terminal; and

the second diode terminal is a cathode terminal.

15. The system of claim 11 wherein the system controller further includes:

a third controller terminal configured to receive a supply voltage;

a fourth controller terminal configured to receive a bias voltage;

a fifth controller terminal configured to receive a current-sensing signal related to the first current flowing through the primary winding; and

a sixth controller terminal configured to receive a feedback signal related to an output signal associated with the secondary winding.

16. The system of claim 15 wherein the system controller includes no other terminals.

17. The system of claim 15 wherein the first controller terminal, the second controller terminal, the third controller terminal, the fourth controller terminal, the fifth controller terminal, and the sixth controller terminal are six different pins respectively.

18. A system controller for protecting a power conversion system, the system controller comprising:

a first controller terminal configured to provide a drive signal to close and open a switch to affect a first current flowing through a primary winding of a power conversion system, the drive signal being associated with one or more switching periods including a first switching period and a second switching period; and

a protection component configured to receive a first voltage signal associated with a first input current flowing through a resistor during the first switching period and receive a second voltage signal associated with a second input current flowing through the resistor during the second switching period, the first input current and the second input current being different in magnitude;

wherein the protection component is further configured to, in response to the first voltage signal minus the second voltage signal being smaller than a predetermined threshold in magnitude, generate an output signal for generating the drive signal to cause the switch to open and remain open;

wherein;

the first switching period includes a first start time and a first end time; and

the second switching period includes a second start time and a second end time;

wherein the first end time of the first switching period precedes the second start time of the second switching period;

wherein;

the first input current is not equal to zero in magnitude; and

the second input current is not equal to zero in magnitude;

wherein the first voltage signal minus the second voltage signal is proportional to the first input current minus the second input current.

19. The system controller of claim 18, further comprising a second controller terminal coupled to one or more diodes configured to receive the first input current and receive the second input current.

20. The system controller of claim 18 wherein the protection component is further configured to receive the first voltage signal during only a first part of the first switching period.

21. The system controller of claim 18 wherein the protection component is further configured to receive the second voltage signal during only a second part of the second switching period.

22. The system controller of claim 18 wherein the protection component is further configured to, in response to the first voltage signal minus the second voltage signal being smaller than the predetermined threshold in magnitude, generate the output signal for generating the drive signal to cause the switch to be opened without any modulation.

23. The system controller of claim 18 wherein the protection component is further configured to, in response to the first voltage signal minus the second voltage signal being smaller than the predetermined threshold in magnitude, generate the output signal for generating the drive signal to cause the switch to remain open for a period of time larger in duration than the first switching period.

24. The system controller of claim 18 wherein the second switching period is separated from the first switching period by one or more third switching periods.

25. The system controller of claim 18 wherein the second switching period immediately follows the first switching period.

26. The system controller of claim 18 wherein the protection component includes:

a first current-source component configured to provide the first input current; and

a second current-source component configured to provide the second input current.

27. The system controller of claim 18 wherein the predetermined threshold is larger in magnitude than zero.

28. A system controller for protecting a power conversion system, the system controller comprising:

a first controller terminal configured to receive an input current;

a first resistor configured to receive a first current and the input current and generate a first voltage based on at least information associated with the first current and the input current;

a second resistor configured to receive a second current and generate a second voltage based on at least information associated with the second current; and

a processing component configured to, in response to the first voltage becoming larger than a first voltage threshold in magnitude, increase the second voltage in magnitude, discharge a capacitor coupled to the processing component, and decrease a third voltage in magnitude associated with the capacitor;

wherein;

the first resistor includes a first resistor terminal and a second resistor terminal, the first voltage being generated at the first resistor terminal;

the second resistor includes a third resistor terminal and a fourth resistor terminal, the second voltage being generated at the third resistor terminal; and

the first resistor terminal is not directly coupled to the third resistor terminal.

29. The system controller of claim 28 wherein the first voltage is equal in magnitude to the second voltage.

30. A method for protecting a power conversion system, the method comprising:

providing a drive signal to close and open a switch to affect a first current flowing through a primary winding of a power conversion system, the drive signal being associated with one or more switching periods including a first switching period, a second switching period, and a third switching period;

receiving a first input signal during the first switching period, receiving a second input signal during the second switching period, and receiving a third input signal during the third switching period;

wherein;

the first switching period includes a first start time and a first end time;

the second switching period includes a second start time and a second end time; and

the third switching period includes a third start time and a third end time;

wherein;

the first end time of the first switching period precedes the second start time of the second switching period; and

the second end time of the second switching period precedes the third start time of the third switching period;

processing information associated with the first input signal received during the first switching period and the third input signal received during the third switching period;

determining whether a temperature associated with the power conversion system is larger than a predetermined temperature threshold based on at least information associated with the first input signal and the third input signal;

in response to the temperature associated with the power conversion system being larger than the predetermined temperature threshold, generating the drive signal to cause the switch to open and remain open to protect the power conversion system;

processing information associated with the second input signal;

determining whether an output voltage associated with a secondary winding of the power conversion system is larger than a predetermined voltage threshold based on at least information associated with the second input signal; and

in response to the output voltage associated with the secondary winding of the power conversion system being larger than the predetermined voltage threshold, generating the drive signal to cause the switch to open and remain open to protect the power conversion system;

wherein;

the process of receiving a first input signal during the first switching period include receiving the first input signal during only a first part of the first switching period;

the process of receiving a second input signal during the second switching period includes receiving the second input signal during only a second part of the second switching period; and

the process of receiving a third input signal during the third switching period includes receiving the third input signal during only a third part of the third switching period;

wherein;

the first part is smaller in magnitude than the first switching period, the first part starting at the first start time of the first switching period and ending before the first end time of the first switching period;

the second part is smaller in magnitude than the second switching period, the second part starting at the second start time of the second switching period and ending before the second end time of the second switching period; and

the third part is smaller in magnitude than the third switching period, the third part starting at the third start time of the third switching period and ending before the third end time of the third switching period.

31. A method for protecting a power conversion system, the method comprising:

providing a drive signal to close and open a switch to affect a first current flowing through a primary winding of a power conversion system, the drive signal being associated with one or more switching periods including a first switching period and a second switching period;

receiving a first voltage signal associated with a first input current flowing through a resistor during the first switching period;

receiving a second voltage signal associated with a second input current flowing through the resistor during the second switching period, the first input current and the second input current being different in magnitude; and

in response to the first voltage signal minus the second voltage signal being smaller than a predetermined threshold in magnitude, generating an output signal for generating the drive signal to cause the switch to open and remain open;

wherein;

the first switching period includes a first start time and a first end time; and

the second switching period includes a second start time and a second end time;

wherein the first end time of the first switching period precedes the second start time of the second switching period;

wherein;

the first input current is not equal to zero in magnitude; and

the second input current is not equal to zero in magnitude;

wherein the first voltage signal minus the second voltage signal is proportional to the first input current minus the second input current.

32. A method for protecting a power conversion system, the method comprising:

receiving an input current and a first current;

processing information associated with the input current and the first current;

generating at a first resistor a first voltage based on at least information associated with the first current and the input current;

receiving a second current;

processing information associated with the second current;

generating at a second resistor a second voltage based on at least information associated with the second current; and

in response to the first voltage becoming larger than a first voltage threshold in magnitude,

increasing the second voltage in magnitude;

discharging a capacitor, and

decreasing a third voltage in magnitude associated with the capacitor,

wherein;

the first resistor includes a first resistor terminal and a second resistor terminal, the first voltage being generated at the first resistor terminal;

the second resistor includes a third resistor terminal and a fourth resistor terminal, the second voltage being generated at the third resistor terminal; and

the first resistor terminal is not directly coupled to the third resistor terminal.