Fire-rated modular duct assembly suitable for exhausting flammable or hazardous gases, vapours and other materials

• US 9,976,768 B2
• Filed: 01/13/2017
• Issued: 05/22/2018
• Est. Priority Date: 01/06/2012
• Status: Active Grant

• Current Assignee: DuraSystems, Durasystems Barriers Inc.
• Original Assignee: DuraSystems
• Inventors: Duffy, William Christopher
• Primary Examiner(s): Brinson, Patrick F
• Application Number:
  US15/406,150
• Publication Number:
  US 20170130984A1
• Time in Patent Office: 494 Days
• Field of Search: 138148, 138149, 138109, 138170, 285337368, 285424
• CPC Class Codes: E04F 17/04 Air-ducts or air channels heating in general F24; ventilating rooms in general F24F
• CPC Class Codes: F16L 25/0009 Joints for pipes with a square or rectangular cross-section
• CPC Class Codes: F16L 59/14 Arrangements for the insulation of pipes or pipe systems F16L59/02 - F16L59/12 take precedence
• CPC Class Codes: F16L 59/147 the insulation being located inwardly of the outer surface of the pipe
• CPC Class Codes: F16L 9/003 with a rectangular cross-section ducting arrangements in air-conditioning or ventilation F24F13/02
• CPC Class Codes: F16L 9/18 Double-walled pipes; Multi-channel pipes or pipe assemblies
• CPC Class Codes: F24F 13/0209 characterised by their connecting means, e.g. flanges
• CPC Class Codes: F24F 13/0263 Insulation for air ducts
• CPC Class Codes: F24F 13/0281 Multilayer duct
• CPC Class Codes: F24F 2221/30 comprising fireproof material

Abstract

A fire-rated exhaust duct system comprising a modular configuration or structure. The fire-rated exhaust duct system comprises a plurality of exhaust duct sections. Each of the exhaust duct sections is configured to be joined or connected with other exhaust duct sections in the field or at an installation site, e.g. in building housing a kitchen facility or a laboratory facility to form longer sections or runs for exhaust duct system.

Claims

1. An inner duct liner for a fire-rated exhaust module having an outer casing and first and second external flange connectors, said inner duct liner comprising:

one or metallic sections formed into a tubular structure with a defined cross-sectional shape and comprising a first transversal end and a second transversal end;

each of said metallic sections having a longitudinal edge, and the longitudinal edges of adjacent metallic sections being joined together utilizing a connection mechanism to form an air tight and liquid seal between the longitudinal edges;

said first transversal end including a flange configured to be affixed to the first external flange connector; and

said second transversal end including a flange configured to be affixed to the second external flange connector.

2. The inner duct liner as claimed in claim 1, wherein said connection mechanism comprises a continuous weld along the longitudinal edge of said metallic section.

3. The inner duct liner as claimed in claim 1, wherein said connection mechanism comprises a pocket mechanical lock sealed with stitch welding.

4. The inner duct liner as claimed in claim 2, wherein said cross-sectional shape comprises one of a square profile, a rectangular profile, a circular profile and an oval profile.

9. The inner duct liner as claimed in claim 2, wherein the flange on said first transversal end and the flange on said second transversal end are welded to the first external flange connector and the second external flange connector to form an air tight and liquid seal between adjacent joining surfaces.

5. The inner duct liner as claimed in 2, wherein said one or more metallic sections comprise two pieces of metal, each formed into a L-shaped section and joined together to form a generally rectangular or square cross-sectional shape.

6. The inner duct liner as claimed in claim 5, wherein said metallic material comprises one of an 18 gauge stainless steel material and a sixteen gauge carbon steel material.

7. The inner duct liner as claimed in claim 6, wherein the first external and the second external flange connectors are formed from said same metallic material, so as to avoid galvanic action occurring between dissimilar metals.

8. The inner duct liner as claimed in 2, wherein said one or more metallic sections comprise four pieces of flat metal, and joined together to form a generally rectangular or square cross-sectional shape.

10. An inner duct liner for a fire-rated exhaust module having an outer casing and first and second external flange connectors, said inner duct liner comprising:

a plurality of metallic sections formed into a structure having a generally rectangular cross-sectional shape and comprising a first transversal end and a second transversal end;

each of said metallic sections having a longitudinal edge, and the longitudinal edges of adjacent metallic sections being joined together utilizing a continuous weld to form an air tight and liquid seal between the longitudinal edges;

said first transversal end including a flange configured to be affixed to the first external flange connector;

said second transversal end including a flange configured to be affixed to the second external flange connector;

said metallic sections being formed from a metallic material the same as the first and second external flange connectors, so as to avoid galvanic action.

11. The inner duct liner as claimed in claim 10, wherein said metallic material comprises 18 gauge stainless steel.

12. The inner duct liner as claimed in claim 10, wherein said metallic material comprises 16 gauge carbon steel.

13. The inner duct liner as claimed in claim 10, wherein the flange on said first transversal end and the flange on said second transversal end are welded to the first external flange connector and the second external flange connector to form an air tight and liquid seal between adjacent joining surfaces.