Automatic pool cleaner traction correction

• US 9,977,433 B1
• Filed: 05/05/2017
• Issued: 05/22/2018
• Est. Priority Date: 05/05/2017
• Status: Active Grant

• Current Assignee: Hayward Industries, Inc.
• Original Assignee: Hayward Industries, Inc.
• Inventors: Teuscher, Scott
• Primary Examiner(s): Karls, Shay
• Application Number:
  US15/587,672
• Time in Patent Office: 382 Days
• CPC Class Codes: E04H 4/1654 Self-propelled cleaners
• CPC Class Codes: G05D 1/0891 specially adapted for land vehicles
• CPC Class Codes: Y10S 901/01 Mobile robot

Abstract

A pool cleaner is provided including a top housing, a chassis and a computing system. The computing system can include a PID control module for maintaining a process variable at a setpoint value. The PID control module can receive the setpoint value for the process variable and can monitor the process variable to calculate the phase difference between the setpoint value of the process variable and the present state of the process variable. The PID control module can automatically tune the PID control module to account for the pool surface the pool cleaner is cleaning by using the phase difference previously calculated.

Claims

1. A pool cleaner comprising:

a housing;

a means for traversing a pool surface to be cleaned; and

a computing system having a PID control module stored thereon for maintaining a process variable at a setpoint value, the computing system configured to execute the following instructions;

receive the setpoint value for the process variable;

monitor the process variable of the pool cleaner while it is cleaning a pool surface to obtain a present state of the process variable;

calculate the phase difference between the setpoint value of the process variable and the present state of the process variable; and

tune a gain value of the PID control module to account for the pool surface the pool cleaner is cleaning.

2. The pool cleaner of claim 1, wherein the process variable is angular velocity.

3. The pool cleaner of claim 1, wherein the computing system is housed within the pool cleaner.

4. The pool cleaner of claim 1, wherein the computing system includes a network interface for receiving historical error data and new setpoint values of the process variable.

5. The pool cleaner of claim 1, wherein the user provides input to the computing system as to what surface the pool cleaner will clean.

6. The pool cleaner of claim 5, wherein the input comes from a button.

7. The pool cleaner of claim 6, wherein the input is received from a network interface in the computing system.

8. The pool cleaner of claim 7, wherein the gain value is a formula that are based on the phase difference.

9. The pool cleaner of claim 8, wherein the PID control module sends a signal to a motor of the pool cleaner based on the measured process variable.

10. The pool cleaner of claim 9, wherein the PID control module uses a look-up table to automatically tune the gain value based on the user input of the pool surface.

11. The pool cleaner of claim 1, wherein the PID control module is a PI control module in which a derivative value is zero.

12. The pool cleaner of claim 1 wherein the means for traversing comprises a plurality of wheels.

13. A pool cleaner comprising:

a housing;

a means for traversing a pool surface to be cleaned; and

a computing system having a PID control module stored thereon for maintaining a process variable at a setpoint value, the computing system configured to execute the following instructions;

receive the setpoint value for the process variable;

monitor the process variable of the pool cleaner while it is cleaning a pool surface to obtain a present state of the process variable;

execute a model estimation program to identify a plant model; and

analyze the plant model to determine gain values of the PID control module.

14. The pool cleaner of claim 13, comprising a response program for maintaining the process variable at the setpoint value, the response program including at least one of (i) a minimum time for cleaning the pool, (ii) minimum energy used by the pool cleaner, and (iii) minimum wear on the pool cleaner.

15. The pool cleaner of claim 13, wherein the model estimation program can utilize a parametric approach for minimizing at least one of (i) value functions and (ii) metrics.

16. The pool cleaner of claim 13, wherein the plant model is at least one of (i) a linear dynamic model, (ii) a plucker transformation into body, and (iii) a second order system in the laplace domain.

17. A pool cleaner comprising:

a housing;

a means for traversing a pool surface to be cleaned; and

a computing system having a PID control module stored thereon for maintaining a process variable at a setpoint value, the computing system configured to execute the following instructions;

implement a square wave input for a target angular rate;

demux the target angular rate into motor speeds for left and right drivers to provide rotational motion for said means for traversing the pool surface;

record an actual angular rate;

determine a gain value and a period for a closed loop plant model using a peak detection algorithm;

modify a transfer function of the closed loop plant model using the gain value; and

using the gain value to tune the PID control module.

18. The pool cleaning of claim 17, wherein the peak detection algorithm uses a first in first out (“

FIFO”

) buffer.

19. The pool cleaner of claim 17, wherein the peak detection algorithm determines an open loop system response.

20. The pool cleaner of claim 17 wherein the means for traversing comprises a plurality of wheels.