Ground fault detection for PCB and isolation grounds

• US 9,995,781 B2
• Filed: 08/25/2015
• Issued: 06/12/2018
• Est. Priority Date: 08/25/2014
• Status: Active Grant

• Current Assignee: Texas Instruments, Inc.
• Original Assignee: Texas Instruments, Inc.
• Inventors: Fomin, Evgeny, Wang, Andrew
• Primary Examiner(s): Miller, Daniel
• Application Number:
  US14/835,696
• Publication Number:
  US 20160054370A1
• Time in Patent Office: 1,022 Days
• CPC Class Codes: G01R 1/18 Screening arrangements against electric or magnetic fields, e.g. against earth's field
• CPC Class Codes: G01R 31/312 by capacitive methods
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults

Abstract

A ground fault detection system based on capacitive sensing suitable for use in detecting a ground fault condition in electronic equipment (such as a PCBA) with a circuit ground electrically isolated from an isolation ground (such as chassis ground). The capacitive sensing system includes a capacitive sensor capacitively coupled to the system isolation ground, and a capacitance/data converter that captures sensor capacitance measurements for conversion to sensor data representative of a ground short. In one embodiment, the capacitive sensor includes a sensor electrode capacitively coupled to the system isolation ground by one of projected capacitance and a floating capacitor (such as 33 pf), and the CDC unit further includes sensor excitation circuitry configured to drive the sensor electrode, such that a sensor capacitance (projected or floating capacitance) is representative of an electrical condition of the system isolation ground. For sensing by projected capacitance, the capacitive sensor can include a driven shield.

Claims

1. A ground fault detection system for use in detecting a ground fault condition in electronic equipment that includes a circuit ground electrically isolated from an isolation ground, where the ground fault condition occurs when the circuit ground shorts to the isolation ground, comprising:

a capacitive sensor capacitively coupled to the system isolation ground, such that a sensor capacitance of the capacitive sensor is representative of an electrical condition of the system isolation ground; and

a capacitance-to-data conversion (CDC) unit coupled to the capacitive sensor, and referenced to the circuit ground, and including;

capacitance acquisition circuitry to acquire measurements of sensor capacitance for the capacitive sensor; and

data conversion circuitry to convert the sensor capacitance measurements into sensor data representative of the electrical condition of the system isolation ground, including an isolated condition in which the circuit ground is isolated from the system isolation ground, and a ground fault condition in which the circuit ground shorts to the system isolation ground.

2. The system of claim 1, wherein

the capacitive sensor includes a sensor electrode capacitively coupled to the system isolation ground by one of projected capacitance and a floating capacitor connected between the sensor electrode and the system isolation ground;

and

the CDC unit further includes sensor excitation circuitry to drive the sensor electrode, such that a sensor capacitance of the driven sensor electrode is representative of an electrical condition of the system isolation ground.

3. The system of claim 2, wherein

the capacitive sensor further includes a sensor shield disposed over and insulated from the sensor electrode;

the CDC unit further includes shield drive circuitry to drive the sensor shield to generate a shield E-field such that the sensor E-field is concentrated in the direction of the system isolation ground.

4. The system of claim 2, the CDC unit to convert sensor capacitance into sensor data based on capacitive charge transfer, and

the sensor excitation circuitry to provide sensor excitation at an excitation frequency with excitation/charging and transfer/discharging phases;

and

the capacitance acquisition circuitry to acquire measurements of sensor capacitance based on capacitive charge transfer by integrating charge stored into the sensor electrode during the excitation/charging phase, and then discharged from the sensor electrode during the transfer/discharging phase.

5. The system of claim 1 further comprising a data processing unit to process the sensor data to detect a ground fault condition as an abrupt change in sensor data corresponding to the measured sensor capacitance.

6. The system of claim 1,

wherein the electrical equipment includes at least one PCBA configured with electronic circuitry, and installed in a chassis;

and

wherein the circuit ground is a PCB/local ground, and the system isolation ground is a chassis/system isolation ground.

7. A capacitance-to-data conversion (CDC) circuit for use in detecting a ground fault condition in electronic equipment with a circuit ground electrically isolated from an isolation ground, where the ground fault condition occurs when the circuit ground shorts to the isolation ground, the electronic equipment including a capacitive sensor capacitively coupled to the system isolation ground, such that a sensor capacitance of the capacitive sensor is representative of an electrical condition of the system isolation ground, the CDC circuit comprising:

capacitance acquisition circuitry to couple to the capacitive sensor, and to acquire measurements of sensor capacitance for the capacitive sensor;

the CDC circuit referenced to the circuit ground; and

data conversion circuitry to convert the sensor capacitance measurements into sensor data representative of the electrical condition of the system isolation ground, including an isolated condition in which the circuit ground is isolated from the system isolation ground, and a ground fault condition in which the circuit ground shorts to the system isolation ground.

8. The CDC circuit of claim 7, wherein the capacitive sensor includes a sensor electrode capacitively coupled to the system isolation ground by one of projected capacitance and a floating capacitor connected between the sensor electrode and the system isolation ground, and the CDC circuit further comprises:

sensor excitation circuitry to drive the sensor electrode, such that a sensor capacitance of the driven sensor electrode is representative of an electrical condition of the system isolation ground.

9. The CDC circuit of claim 8, wherein the capacitive sensor further includes a sensor shield disposed over and insulated from the sensor electrode, the CDC circuit further comprising:

shield drive circuitry to drive the sensor shield to generate a shield E-field such that the sensor E-field is concentrated in the direction of the system isolation ground.

10. The CDC circuit of claim 8, the CDC circuit to convert sensor capacitance into sensor data based on capacitive charge transfer, including

the sensor excitation circuitry to provide sensor excitation at an excitation frequency with excitation/charging and transfer/discharging phases;

and

the capacitance acquisition circuitry to acquire measurements of sensor capacitance based on capacitive charge transfer by integrating charge stored into the sensor electrode during the excitation/charging phase, and then discharged from the sensor electrode during the transfer/discharging phase.

11. The CDC circuit of claim 7, wherein CDC circuit is coupled to a data processing unit, and:

the CDC circuit to provide the sensor data to the data processing unit; and

the data processing unit to process the sensor data to detect a ground fault condition as an abrupt change in sensor data corresponding to the measured sensor capacitance.

12. The CDC circuit of claim 7,

wherein the electrical equipment includes at least one PCBA configured with electronic circuitry, and installed in a chassis;

and

wherein the circuit ground is a PCB/local ground, and the system isolation ground is a chassis/system isolation ground.

13. A method for detecting a ground fault condition in electronic equipment that includes a circuit ground electrically isolated from an isolation ground, where the ground fault condition occurs when the circuit ground shorts to the isolation ground, the method comprising:

disposing in the equipment a capacitive sensor for capacitively coupling to the system isolation ground, such that a sensor capacitance of the capacitive sensor is representative of an electrical condition of the system isolation ground; and

including in the electronic equipment a capacitance-to-data conversion (CDC) unit referenced to the circuit ground, the CDC unit operable for;

acquiring measurements of sensor capacitance from the capacitive sensor; and

converting the sensor capacitance measurements into sensor data representative of the electrical condition of the system isolation ground, including an isolated condition in which the circuit ground is isolated from the system isolation ground, and a ground fault condition in which the circuit ground shorts to the system isolation ground.

14. The method of claim 13, wherein the capacitive sensor includes a sensor electrode capacitively coupled to the system isolation ground by one of projected capacitance, and a floating capacitor connected between the sensor electrode and the system isolation ground;

and the CDC unit further operable for;

driving the sensor electrode, such that a sensor capacitance of the driven sensor electrode is representative of an electrical condition of the system isolation ground.

15. The method of claim 14, wherein the capacitive sensor further includes a sensor shield disposed over and insulated from the sensor electrode, and the CDC unit further operable for:

driving the sensor shield to generate a shield E-field such that the sensor E-field is concentrated in the direction of the system isolation ground.

16. The method of claim 14, the CDC unit further operable for:

converting sensor capacitance into sensor data based on capacitive charge transfer, including

providing sensor excitation to the sensor electrode at an excitation frequency with excitation/charging and transfer/discharging phases; and

acquiring measurements of sensor capacitance based on capacitive charge transfer by integrating charge stored into the sensor electrode during the excitation/charging phase, and then discharged from the sensor electrode during the transfer/discharging phase.

17. The method of claim 13, further comprising:

processing the sensor data to detect a ground fault condition as an abrupt change in sensor data corresponding to the measured sensor capacitance.

18. The method of claim 13,

wherein the electrical equipment includes at least one PCBA configured with electronic circuitry, and installed in a chassis;

and

wherein the circuit ground is a PCB/local ground, and the system isolation ground is a chassis/system isolation ground.