Shorting period control in inductive power transfer systems

• US 9,998,179 B2
• Filed: 03/11/2013
• Issued: 06/12/2018
• Est. Priority Date: 03/09/2012
• Status: Active Grant

• Current Assignee: Auckland UniServices Limited (Auckland University)
• Original Assignee: Auckland UniServices Limited (Auckland University)
• Inventors: Budgett, David, Hu, Aiguo, Wang, Bob
• Primary Examiner(s): BARNIE, REXFORD N
• Assistant Examiner(s): Tran, Thai
• Application Number:
  US13/793,010
• Publication Number:
  US 20130234531A1
• Time in Patent Office: 1,919 Days
• Field of Search: 307104
• CPC Class Codes: H04B 5/24 Inductive coupling
• CPC Class Codes: H04B 5/79 for data transfer in combination with power transfer

Abstract

The present invention provides a power supply for an inductive power transfer (IPT) system, comprising a current-fed push-pull resonant converter comprising a parallel-tuned resonant tank and a pair of switches enabling selective shorting of the resonant tank; and a controller adapted to control a shorting period of the resonant converter by selectively operating the switches. Methods for controlling an IPT power supply are also disclosed. The power supply may be controlled to regulate the output of an IPT pick-up inductively coupled with the power supply in use, or to operate at a zero voltage switching (ZVS) frequency.

Claims

1. A power supply for an inductive power transfer (IPT) system, the power supply comprising:

a. a current-fed push-pull resonant converter comprising a parallel-tuned resonant tank and a pair of switches enabling selective shorting of the resonant tank; and

b. a controller adapted to control a shorting period of the resonant converter by selectively operating the switches,

wherein the controller is adapted to control the shorting period based solely upon slow feedback.

2. The power supply of claim 1,

wherein the resonant converter further comprises

a splitting transformer coupled to a DC power supply input, and further coupled in parallel to the resonant tank and the pair of switches.

3. The power supply of claim 1, wherein the controller is adapted to regulate power flow to a pick-up circuit inductively coupled with the primary inductive coil in use, by selectively operating the pair of switches at an appropriate switching frequency to control a variable shorting period of the resonant converter in response to pick-up output feedback received from the pick-up circuit.

4. The power supply of claim 1, wherein the controller comprises an input for receiving the pick-up output feedback, and two outputs for providing signals for operating the pair of switches, the frequency of said output signals being dependent upon at least the difference between the pick-up output feedback and a reference signal.

5. The power supply of claim 4, wherein the output signals comprise complementary 50% duty cycle gate drive signals, wherein during each shorting period one of the pair of switches and a body diode of the other switch each conduct.

6. The power supply of claim 4, further comprising at least one further input for receiving feedback from the resonant tank, and the output signals comprise a pair of variable duty cycle gate drive signals, wherein both switches conduct during each shorting period.

7. The power supply of claim 1, wherein the controller is adapted to maintain operation of the power supply substantially at a zero voltage switching (ZVS) frequency, by selectively operating the pair of switches at an appropriate frequency to regulate the shorting period of the resonant tank substantially towards zero.

8. The power supply of claim 7, wherein the controller comprises an input for receiving feedback from the resonant tank, and two outputs for providing signals for operating the pair of switches, the frequency of said output signals being dependent upon at least the shorting period of the resonant tank.

9. The power supply of claim 1, wherein the controller comprises a shorting period detector and a microcontroller, the microcontroller being programmed to generate the output signals based upon a difference between the output of the shorting period detector and a programmed reference signal.

10. The power supply of claim 1, further comprising a primary communication circuit for communicating with a pick-up circuit inductively coupled with the power supply in use, via the inductive coupling.

11. An inductive power transfer (IPT) system comprising a power supply according to claim 1, and a pick-up circuit comprising a secondary communication circuit.

12. The power supply of claim 1, wherein the control of the shorting period is adapted to control an output of the power supply to an inductive power transfer (IPT) pick-up.

13. A method for controlling operation of an inductive power transfer (IPT) power supply in an IPT system, the power supply comprising a push-pull resonant converter and the method comprising the steps of:

a. varying a switching frequency of the resonant converter to control a shorting period of the resonant converter; and

b. limiting the switching frequency to a predetermined regulation range selected to maintain a non-negative impedance phase angle in the resonant converter,

wherein the step of varying the switching frequency is based solely on slow feedback.

14. The method of claim 13, wherein the maximum frequency of the regulation range is substantially equal to or less than a first zero voltage switching (ZVS) frequency of the IPT system.

15. The method of claim 14, wherein the first ZVS frequency comprises the lowest expected ZVS frequency for the system.

16. The method of claim 13, wherein the minimum frequency of the regulation range is equal to or greater than a frequency at or below which a magnitude boosting effect overrides a frequency tuning effect in the IPT system.

17. The method of claim 13, wherein the step of varying the switching frequency of the resonant converter further comprises maintaining operation of the IPT system substantially at the first ZVS frequency, by controlling the frequency of the converter to regulate a capacitor shorting period of the converter substantially towards zero, wherein the first ZVS frequency is the lowest of one or more system ZVS frequencies, whereby the system automatically accounts for changes in the system ZVS frequencies due to a variable coupling and/or load of the IPT system.

18. The method of claim 13, wherein the method further comprises the steps of:

a. receiving feedback from the resonant converter;

b. deriving an analogue signal inversely proportional to the average shorting period in the resonant converter;

c. comparing the analogue signal to a programmed reference voltage; and

d. generating gate drive signals for controlling a pair of shorting switches in the resonant converter, the frequency of said gate drive signals being dependent upon the difference between the analogue signal and the programmed reference voltage.

19. The method of claim 13, wherein the method further comprises communicating with a pick-up circuit inductively coupled with the power supply in use, via the inductive coupling.