Carbon fiber cylinder detection system and method

Carbon fiber cylinder detection system and method

  • CN 105,571,949 A
  • Filed: 12/22/2015
  • Published: 05/11/2016
  • Est. Priority Date: 12/22/2015
  • Status: Active Application
First Claim
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1. a carbon fiber gas cylinder detection system, is characterized in that:

  • comprise upper monitoring machine (10), multiple inquiry main frame (12) and the hydraulic pressure testing device laid from front to back, hydraulic pressure auxiliary test unit and tightness test device all carrying out two-way communication with upper monitoring machine (10);

    The pressue device that described hydraulic pressure testing device comprises test chassis (1), is positioned at the checkout console (4) of test chassis (1) side, pressurize to tested gas cylinder (2), be arranged on the test box in test chassis (1) and steadily place for multiple tested gas cylinder (2) and tested gas cylinder (2) can be moved to the test car (3) of test chassis (1) front side, be loaded on multiple described tested gas cylinder (2) on test car (3) all in vertical to laying;

    Described tested gas cylinder (2) is carbon fiber gas cylinder, the bottleneck of described carbon fiber gas cylinder is equipped with sealing adaptor (5);

    Described test chassis (1) is purlin car open frame;

    Described purlin car open frame comprises lower support frame, to be positioned at above described lower support frame and can to carry out the translating bracket that moves forward and backward in the horizontal plane and to lift multiple described tested gas cylinder (2) and the vertical lifting that can move up and down on vertical plane is shelved, and described vertical lifting is shelved and is arranged on described translating bracket;

    Described lower support frame comprises the symmetrical support bracket (1-1) laid in two, left and right, two described support brackets (1-1) are all in vertically to lay and the two top is all provided with movable the first translation track (1-2) of a described translating bracket of confession, two described first translation tracks (1-2) are all laid in level and the two is all laid in same level, and two described first translation tracks (1-2) are in parallel laying;

    Described vertical lifting shelve comprise an energy and carry out moving up and down on vertical plane upper bracket (1-4), be positioned at mount pad (1-5) immediately below upper bracket (1-4), be multiplely installed in vertical connecting pipe (1-6) on mount pad (1-5) and multiple second branch'"'"'s forcing pipe (1-8) be connected with multiple described vertical connecting pipe (1-6) respectively, described upper bracket (1-4) and mount pad (1-5) are all laid in level;

    Multiple described second branch'"'"'s forcing pipe (1-8) is laid in directly over multiple described vertical connecting pipe (1-6) respectively, the bottom of each described second branch'"'"'s forcing pipe (1-8) is all connected with vertical connecting pipe (1-6) upper end be positioned at below it, and each described second branch'"'"'s forcing pipe (1-8) top is all fixed on upper bracket (1-4);

    A jointing (1-7) for carrying out being connected with sealing adaptor (5) is all equipped with in each described vertical connecting pipe (1-6) bottom;

    Described upper bracket (1-4) and mount pad (1-5) are all laid in level, and upper bracket (1-4) and the first translation track (1-2) are in vertical runs;

    Described translating bracket comprises the first vertical lifting frame (1-3) that two, left and right drives upper bracket (1-4) to carry out moving up and down, two described first vertical lifting framves (1-3) all in vertically to laying, two described first vertical lifting framves (1-3) lay respectively at directly over two described support brackets (1-1) and the two is symmetrically laid, and the left and right sides of described upper bracket (1-4) is arranged on two described first vertical lifting framves (1-3) respectively;

    The bottom of two described first vertical lifting framves (1-3) is all provided with an energy along movable the first slip base (1-9) of the first translation track (1-2), and described first slip base (1-9) is installed on the first translation track (1-2);

    The upper back of two described support brackets (1-1) be provided with one drive the first slip base (1-9) to carry out moving forward and backward first move horizontally driving mechanism, described first moves horizontally driving mechanism is positioned at the first slip base (1-9) rear side and itself and the first slip base (1-9) are in transmission connection;

    Described second branch'"'"'s forcing pipe (1-8) is identical with the quantity of vertical connecting pipe (1-6) and the two is rigid pipe;

    Described test box comprises one and is installed on the tank (1-12) of rear side between two described support brackets (1-1) and multiple water jacket (1-11) be all laid in tank (1-12), the structure of multiple described water jacket (1-11) is all identical and it is all in vertically to laying, described tank (1-12) is laid in level, and multiple described water jacket (1-11) is all laid in same level;

    Each described water jacket (1-11) is the cylindrical body of upper opening;

    Described test car (3) is positioned at front side between two described support brackets (1-1), and test car (3) is positioned at tank (1-12) front side;

    The quantity of described water jacket (1-11) is identical with the quantity of vertical connecting pipe (1-6);

    The upper equal coaxial sleeve of each described vertical connecting pipe (1-6) is equipped with one is carried out shutoff upper press cover (1-10) to the upper opening of water jacket (1-11), the installation position of multiple described water jacket (1-11) respectively with the installation position one_to_one corresponding of multiple described upper press cover (1-10);

    Multiple described upper press cover (1-10) is all laid in same level and it is all positioned at mount pad (1-5) below, described mount pad (1-5) is provided with and drives multiple described upper press cover (1-10) to carry out the driving mechanism for compressing moved up and down, multiple described upper press cover (1-10) is all connected with described driving mechanism for compressing;

    Described pressue device comprises main forcing pipe (6-1), the feed pipe (6-5) be connected with water supply installation, the air supply pipe (6-6) be connected with the first feeder, multiple first branch'"'"'s forcing pipe (6-2) of being connected with the outlet of main forcing pipe (6-1) respectively and a tank feed pipe (6-10) be connected with the outlet of main forcing pipe (6-1), and the quantity of described first branch'"'"'s forcing pipe (6-2) is identical with the quantity of second branch'"'"'s forcing pipe (1-8);

    The outlet of multiple described first branch'"'"'s forcing pipe (6-2) is connected with the upper end of multiple described second branch'"'"'s forcing pipe (1-8) respectively, and each described first branch'"'"'s forcing pipe (6-2) is all equipped with the first solenoid valve (6-3) and the first pressure sensing cell (6-4);

    Described feed pipe (6-5) is all connected with the import of main forcing pipe (6-1) with the outlet of air supply pipe (6-6), and described main forcing pipe (6-1) is provided with electric liquid supercharge pump (6-7);

    Described tank feed pipe (6-10) is equipped with the second solenoid valve (6-11), sink drain (6-22) is equipped with in described tank (1-12) bottom, described sink drain (6-22) is equipped with water temperature detecting unit (1-23);

    Described checkout console (4) comprises levels operation platform (4-1), the first supervising device and multiple weighing device (4-3) be all laid on levels operation platform (4-1), and the quantity of described weighing device (4-3) is identical with the quantity of water jacket (1-11);

    Each described weighing device (4-3) all keeps flat a water receptacle (4-2);

    Each described water jacket (1-11) bottom all extend out to tank (1-12) outside, and the bottom of each described water jacket (1-11) all has a under shed, the under shed of multiple described water jacket (1-11) is connected with multiple described water receptacle (4-2) respectively by multiple first row water pipe (1-16);

    The 4th operation valve (1-17) each described first row water pipe (1-16) is all equipped with;

    The first clock circuit (7-6), the first parameter set unit (7-2) and the first display unit (7-3) that described first supervising device comprises the first primary controller (7-1) and is connected with the first primary controller (7-1) respectively, described water temperature detecting unit (1-23) is all connected with the first primary controller (7-1) with multiple described first pressure sensing cell (6-4);

    Described first solenoid valve (6-3), the second solenoid valve (6-11) and the 4th operation valve (1-17) are undertaken controlling by the first primary controller (7-1) and it is all connected with the first primary controller (7-1);

    Described electric liquid supercharge pump (6-7) is undertaken controlling by the first primary controller (7-1) and it is connected with the first primary controller (7-1);

    Described driving mechanism for compressing, two described first move horizontally driving mechanism and two described first vertical lifting framves (1-3) and undertaken controlling by the first primary controller (7-1) and it is all connected with the first primary controller (7-1);

    Gas cylinder pouring and drying and processing equipment that described hydraulic pressure auxiliary test unit comprises the gas cylinder fixture (11) clamped multiple described tested gas cylinder (2), the transport dolly (13) transported gas cylinder fixture (11) and clamped tested gas cylinder (2) and tested gas cylinder (2) carried out to pouring and drying and processing, described transport dolly (13) is laid in level and its top is provided with the horizontal positioned platform of air feed bottle fixture (11) horizontal positioned;

    The multiple described tested gas cylinder (2) of the upper clamping of described gas cylinder fixture (11) is all in the same plane, multiple described tested gas cylinder (2) all in parallel laying and its all with gas cylinder fixture (11) in vertical runs;

    Described gas cylinder pouring and drying and processing equipment are positioned at test chassis (1) rear side;

    Described gas cylinder pouring and drying and processing equipment comprise pouring and drying and processing frame (14), the second supervising device, gas cylinder fixture (11) are carried out to the upset pouring devices of 180 °

    of upsets and tested gas cylinder (2) carried out to the drying unit of drying and processing, and described upset pouring device is arranged in pouring and drying and processing frame (14);

    Described pouring and drying and processing frame (14) comprise main backstop, to be positioned at above described main backstop and the lifting gear that promotes gas cylinder fixture (11) of the translating bracket that can carry out in the horizontal plane moving forward and backward, in the vertical direction and the clamp device that gas cylinder fixture (11) carried out to level clamping, and described lifting gear is arranged on described translating bracket;

    Described main backstop comprises the symmetrical vertical supports (14-1) laid in two, left and right, two described vertical supports (14-1) are in parallel laying and the two top is all provided with movable the second translation track (14-2) of a described translating bracket of confession, two described second translation tracks (14-2) are all laid in level and the two is all laid in same level, and two described second translation tracks (14-2) are in parallel laying;

    Described translating bracket is portal support and it comprises entablature (14-3) and two the first vertical upright columns (14-4) be supported in respectively below entablature (14-3) two ends, left and right, described entablature (14-3) is laid in level, and two described first vertical upright columns (14-4) are symmetrically laid;

    The bottom of two described first vertical upright columns (14-4) is all provided with an energy along movable the second slip base (14-5) of the second translation track (14-2), and described second slip base (14-5) is installed on the second translation track (14-2);

    The upper back of two described vertical supports (14-1) be provided with one drive the second slip base (14-5) to carry out moving forward and backward second move horizontally driving mechanism (18), described second moves horizontally driving mechanism (18) is positioned at the second slip base (14-5) rear side and itself and the second slip base (14-5) are in transmission connection;

    Described lifting gear comprises a horizontal mast-up (14-7) and two the second vertical lifting framves (14-8) promoted up and down horizontal mast-up (14-7), the structure of two described second vertical lifting framves (14-8) all identical and the two symmetrically lay;

    Two described second vertical lifting framves (14-8) lay respectively at two described first vertical upright columns (14-4) inner sides and the two top is arranged on the inner sidewall upper portion of two described first vertical upright columns (14-4) respectively, and the left and right sides of described horizontal mast-up (14-7) is arranged on bottom two described second vertical lifting frame (14-8) left and right sides respectively and it is positioned between two described first vertical upright columns (14-4);

    Described clamping and fixing body is arranged on that horizontal mast-up (14-7) is upper and it is positioned at immediately below horizontal mast-up (14-7);

    Described clamp system comprises two, left and right carries out level clamping respectively clamp system (14-9) to the left and right sides of gas cylinder fixture (11), and the structure of two described clamp systems (14-9) is identical and the two symmetry is laid in below the left and right sides of horizontal mast-up (14-7);

    Region between two described vertical supports (14-1) is divided into lifting inlet region, entrance side pouring baking zone, outlet side pouring baking zone and lifting outlet area before backward;

    Described upset pouring device comprises two upset pouring mechanisms (17) be arranged on respectively in described entrance side pouring baking zone and described outlet side pouring baking zone;

    Described drying unit comprises two drying plants and two drying pipelines stretched to respectively in described entrance side pouring baking zone and described outlet side pouring baking zone, two described drying pipelines are respectively the entrance side drying pipeline stretched in described entrance side pouring baking zone and the outlet side drying pipeline stretched in described outlet side pouring baking zone, and two described drying plants are respectively the entrance side drying plant be connected with described entrance side drying pipeline and the outlet side drying plant be connected with described outlet side drying pipeline;

    Described transport dolly (13) comprises and horizontal sliding can enter the second vehicle frame (13-1) in described lifting inlet region or described lifting outlet area and multiple road wheel (13-2) being installed in the second vehicle frame (13-1) bottom, all leaves the dolly placement space placed for transport dolly (13) in described lifting inlet region and lifting outlet area;

    Described horizontal positioned platform is positioned at the second vehicle frame (13-1) top;

    Described second supervising device comprises the second primary controller (16-3), the horizontal shift of described translating bracket is carried out to the horizontal shift detecting unit (16-4) detected in real time, the height detection unit (16-5) detected in real time and the second clock circuit (16-6) be connected with the second primary controller (16-3) are respectively carried out to the hoisting depth of horizontal mast-up (14-7), second parameter set unit (16-1) and the second display unit (16-2), described horizontal shift detecting unit (16-4) is all connected with the second primary controller (16-3) with height detection unit (16-5), two described second move horizontally driving mechanism (18), two described second vertical lifting framves (14-8), two described clamp systems (14-9), two described upset pouring mechanisms (17) and two described drying plants control by the second primary controller (16-3),Described tightness test device comprises test device for air tightness and is the second feeder that multiple described tested gas cylinder (2) carries out air feed, and described test device for air tightness is cabinet type test device for air tightness (48) or ground trough type test device for air tightness (51);

    Described cabinet type test device for air tightness (48) comprises test cabinet cabinet (25) and to be arranged in the cabinet of test cabinet cabinet (25) interior bottom tank (37) and to be arranged on the gas cylinder installation elevating mechanism and cabinet type air tightness test controller (33) of testing cabinet cabinet (25) internal upper part, the roof of described test cabinet cabinet (25) is provided with cabinet top monitoring camera (38), described gas cylinder is installed elevating mechanism and is comprised horizontally disposed gas cylinder mounting rod (26) and drive gas cylinder mounting rod (26) to carry out the mounting rod lift drive mechanism be elevated, described gas cylinder mounting rod (26) is provided with multiple the first rapid-acting coupling (29) for connecting institute'"'"'s bottling valve on tested gas cylinder (2), described cabinet type air tightness test controller (33) is all connected with the 3rd primary controller (40) with cabinet top monitoring camera (38), and described 3rd primary controller (40) is connected with the 3rd parameter set unit, the 3rd display unit and the 3rd clock circuit (84) respectively, described first rapid-acting coupling (29) is connected with described second feeder,Described ground trough type test device for air tightness (51) comprises the shaping underground tank (52) of excavation, props up the vertical supporting frame (53) and the control enclosure (56) be arranged on vertical supporting frame (53) and the gas cylinder mast-up synchronously lifted multiple tested gas cylinder (20) that stand in underground tank (52) top, and the quantity of described gas cylinder mast-up is two and the two is installed on vertical supporting frame (53);

    Described underground tank (52) inside bottom is equipped with multiple monitoring camera under water (54), multiple tops monitoring camera (55) are equipped with in described underground tank (52) top, and described in multiple, monitoring camera (54) and multiple described top monitoring camera (55) all connect with the 3rd primary controller (40) under water;

    Described vertical supporting frame (53) comprises rectangular frame (53-1) and four the second vertical upright columns (53-2) be supported in respectively below rectangular frame (53-1) four drift angles, and described rectangular frame (53-1) is laid in level and it is positioned at directly over underground tank (52);

    The structure of two described gas cylinder mast-ups is identical and the two is arranged on below the left and right sides of rectangular frame (53-1) respectively;

    Each described gas cylinder mast-up includes the vertical lifting frame (58) that a gas cylinder mounting bracket (57) and an in the vertical direction promote up and down to gas cylinder mounting bracket (57), described gas cylinder mounting bracket (57) is laid in level and it is arranged on vertical lifting frame (58) bottom, and described vertical lifting frame (58) top is arranged on rectangular frame (53-1);

    Described gas cylinder mounting bracket (57) comprises horizontal stand (57-1) and multiple the second rapid-acting coupling (57-2) being respectively used to be connected institute'"'"'s bottling valve on multiple described tested gas cylinder (2), multiple described rapid-acting coupling (57-2) is all positioned in same level and it is installed in horizontal stand (57-1) bottom, and multiple described tested gas cylinder (2) is all lifted on gas cylinder mounting bracket (57) below and on it, institute'"'"'s bottling valve is arranged on multiple described second rapid-acting coupling (57-2) respectively;

    Described second rapid-acting coupling (57-2) is connected with described second feeder;

    Described first primary controller (7-1), the second primary controller (16-3) are all connected with upper monitoring machine (10) with the 3rd primary controller (40).

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