Micro-transfer printed LED and color filter structure
First Claim
1. A color-filter source wafer, comprising:
- a source wafer comprising a patterned sacrificial layer comprising sacrificial portions separated by anchors;
a plurality of color filters, wherein for each sacrificial portion in the sacrificial layer, a color filter of the plurality of color filters is disposed entirely on or over the sacrificial portion; and
one or more color-filter tethers physically connecting (i) each color filter of the plurality of color filters or (ii) one or more layers formed in contact with each color filter of the plurality of color filters, to a corresponding anchor in the patterned sacrificial layer.
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Accused Products
Abstract
A micro-transfer printed intermediate structure comprises an intermediate substrate and one or more pixel structures disposed on the intermediate substrate. Each pixel structure includes an LED, a color filter, and a fractured pixel tether physically attached to the pixel structure. A fractured intermediate tether is physically attached to the intermediate substrate. A method of making an intermediate structure source wafer comprises providing a source wafer having a patterned sacrificial layer including sacrificial portions separated by anchors, disposing an intermediate substrate over the patterned sacrificial layer, and disposing one or more pixel structures on the intermediate substrate entirely on or over each sacrificial portion. Each pixel structure includes an LED, a color filter, and a fractured pixel tether physically attached to the pixel structure to form an intermediate structure.
338 Citations
23 Claims
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1. A color-filter source wafer, comprising:
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a source wafer comprising a patterned sacrificial layer comprising sacrificial portions separated by anchors; a plurality of color filters, wherein for each sacrificial portion in the sacrificial layer, a color filter of the plurality of color filters is disposed entirely on or over the sacrificial portion; and one or more color-filter tethers physically connecting (i) each color filter of the plurality of color filters or (ii) one or more layers formed in contact with each color filter of the plurality of color filters, to a corresponding anchor in the patterned sacrificial layer. - View Dependent Claims (2, 3, 4, 5)
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6. A method of making a color-filter source wafer, comprising:
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providing a source wafer comprising a patterned sacrificial layer comprising sacrificial portions separated by anchors; disposing a color filter layer on or over the wafer; and patterning a color filter entirely on or over each of the sacrificial portions. - View Dependent Claims (7, 8, 9)
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10. A pixel structure source wafer, comprising:
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a source wafer comprising a patterned sacrificial layer comprising sacrificial portions separated by anchors; a plurality of LEDs, wherein, for each sacrificial portion in the patterned sacrificial layer, an LED of the plurality of LEDs is disposed entirely on or over the sacrificial portion and the LED has a light-emitting side; a color filter disposed adjacent to the light-emitting side of each LED of the plurality of LEDs; and one or more pixel tethers physically connecting each LED of the plurality of LEDs or the color filter disposed adjacent to the light-emitting side of each LED of the plurality LEDs to a corresponding anchor in the patterned sacrificial layer. - View Dependent Claims (11, 12, 13, 14)
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15. An intermediate structure source wafer, comprising:
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a source wafer comprising a patterned sacrificial layer comprising sacrificial portions separated by anchors; a plurality of separate and independent intermediate substrates, each intermediate substrate of the plurality of intermediate substrates disposed entirely over a sacrificial portion in the patterned sacrificial layer; one or more pixel structures disposed entirely on each intermediate substrate of the plurality of intermediate substrates, wherein each pixel structure of the one or more pixel structures comprises an LED having a light-emitting side, a color filter disposed adjacent to the light-emitting side of the LED, and one or more fractured pixel tethers physically attached to the pixel structure; and an intermediate tether physically attached to the intermediate substrate or a layer disposed on the intermediate substrate, for each of the intermediate substrates, wherein each intermediate tether physically connects the intermediate substrate or the layer on the intermediate substrate to a corresponding anchor in the patterned sacrificial layer. - View Dependent Claims (16, 17, 18, 19, 20, 21, 22, 23)
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Specification