Surgical Saw Blade

• US 20120130380A1
• Filed: 02/07/2011
• Published: 05/24/2012
• Est. Priority Date: 02/10/2010
• Status: Active Grant

• Current Assignee: Bacoustics LLC
• Original Assignee: Bacoustics LLC
• Inventors: BABAEV, Eilaz
• Granted Patent: US 9,486,234 B2
• Time in Patent Office: Days
• US Class Current: 606/82
• CPC Class Codes: A61B 17/142 with reciprocating saw blades, e.g. with cutting edges at the distal end of the saw blades
• CPC Class Codes: A61B 17/144 with cutting edges at the side of the saw blades
• CPC Class Codes: A61B 2017/32007 with suction or vacuum means

Abstract

This invention discloses methods and devices using an improved surgical saw blade for resecting bone tissue during surgical procedures. The surgical saw blade may be used on oscillating, reciprocating, rotary or vibrational surgical saws. The disclosure describes the use of a cutting blade to resect hone tissue without excessive temperature rise during typical surgical procedures. The cutting blade provides a self-clearing design that includes at least two teeth disposed to prevent accumulation of bone chips within the proximity of the teeth. The design of the cutting blade allows the mechanical motion of the blade and other interactions between the blade and the tissue to remove accumulated bone chips and prevent excessive temperature rise.

Claims

1. An apparatus for use in surgery comprising:

a surgical saw with a drive mechanism;

a cutting blade attached to the drive mechanism;

the cutting blade having a support structure holding a plurality of teeth;

the teeth having a cutting edge extending partially across the width of the cutting blade;

the teeth disposed along a radial edge of the longitudinal axis; and

a gullet formed between adjacent teeth interconnecting all teeth along the longitudinal axis.

2. The apparatus according to claim 1 wherein the cutting blade has a width less than 1-millimeter.

3. The apparatus according to claim 1 wherein the drive mechanism also has a conduit for transferring a fluid.

4. The apparatus according to claim 1 wherein the drive mechanism imparts an oscillatory motion to the cutting blade.

5. The apparatus according to claim 1 wherein the drive mechanism imparts a reciprocating motion to the cutting blade.

6. The apparatus according to claim 1 characterized by an ultrasound transducer being capable of inducing an ultrasound horn to vibrate approximately in resonance at a frequency between approximately 15 kHz and approximately 3 mHz.

7. The apparatus according to claim 1 characterized by an ultrasound transducer being capable of inducing an ultrasound horn to vibrate approximately in resonance at a frequency of approximately 30 kHz.

8. The apparatus according to claim 1 producing an electrical signal of a voltage sufficient to induce the ultrasound horn to vibrate approximately in resonance with the amplitude of the vibrations being between approximately 1 micron and approximately 100 microns.

9. The apparatus according to claim 1 wherein the characterized by the generator being capable of producing an electrical signal of a voltage sufficient to induce the ultrasound horn to vibrate approximately in resonance with the amplitude of the vibrations being approximately 80 microns.

10. The apparatus of claim 1 wherein the housing has a grip portion having a substantially axial configuration along a longitudinal axis.

11. The apparatus of claim 1 wherein the housing has a grip portion in a pistol grip configuration radial to a longitudinal axis.

12. An apparatus for use in surgery comprising:

a drive mechanism communicating with a cutting blade;

the cutting blade having a high frequency vibration along the longitudinal axis;

the cutting blade also having a support structure holding a plurality of teeth;

the teeth having a cutting edge extending partially across the width of the cutting blade;

the teeth disposed along a radial edge of the longitudinal axis; and

a gullet formed between adjacent teeth interconnecting all teeth along the longitudinal axis.

13. A method of surgery on bone tissue comprising the steps of;

generating an oscillating motion with a surgical saw;

transmitting the oscillating motion to a cutting blade connected to the surgical saw;

vibrating the cutting blade sufficiently to form a kerf;

ejecting bone tissue from the kerf using the vibrating cutting blade transmitting the vibrations from the cutting blade; and

using the vibrating cutting blade to dislodge bone tissue from the cutting blade for a self-cleaning blade.

14. The method of claim 13 having an additional step of stabilizing the cutting blade by forming a center ridge within the kerf.

15. The method of claim 13 having the additional step of maintaining a temperature below 75 degrees centigrade without supplemental cooling.

16. The method of claim 13 having the additional step of maintaining a temperature of approximately 55 degrees centigrade without supplemental cooling.

17. A self-clearing cutting blade for use in surgery comprising:

the cutting blade disposed along a longitudinal axis;

the cutting blade having a support structure holding a plurality of teeth;

the teeth disposed along a radial edge of the longitudinal axis;

the teeth having a cutting edge extending partially across the width of the cutting blade;

adjacent teeth cooperating to form a kerf; and

a gullet formed between adjacent teeth interconnecting all teeth along the longitudinal axis.