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Latching magnetic relay assembly

  • US 6,563,409 B2
  • Filed: 03/26/2001
  • Issued: 05/13/2003
  • Est. Priority Date: 03/26/2001
  • Status: Expired due to Fees
First Claim
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1. A latching magnetic relay assembly comprising:

  • a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a first generally J-shaped ferromagnetic frame, said first generally J-shaped ferromagnetic frame having a first plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said first contact section of said first generally J-shaped ferromagnetic frame extending generally parallel to said first plurality of core sections and positioning above said first elongated coil bobbin, a second generally J-shaped ferromagnetic frame, said second generally J-shaped ferromagnetic frame having a second plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said second contact section of said second generally J-shaped ferromagnetic frame extending generally parallel to said second plurality of core sections and positioning above said second elongated coil bobbin, a third generally J-shaped ferromagnetic frame, said third general J-shaped ferromagnetic frame being same as said second general J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame having a third plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said third contact section of said third generally J-shaped ferromagnetic frame extending generally parallel to said third plurality of core sections and positioning below said first elongated coil bobbin, and a fourth generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame being same as said first general J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame having a fourth plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said fourth contact section of said fourth generally J-shaped ferromagnetic frame extending generally parallel to said fourth plurality of core sections and positioning below said second elongated coil bobbin;

    an actuator assembly comprising an actuator frame operatively coupled to a first generally U-shaped ferromagnetic pole piece and a second generally U-shaped ferromagnetic pole piece, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece being identical, and two permanent magnets, said two permanent magnets being identical, said actuator assembly having a first end and a second end, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece mounted in back-to-back relation, said first generally U-shaped ferromagnetic pole piece having a fifth contact section and a sixth contact section, said second generally U-shaped ferromagnetic pole piece having a seventh contact section and a eighth contact section, said two permanent magnets lying sandwiched therebetween, said actuator assembly positioned so said first contact section and said third contact section being located in between said fifth contact section and said sixth contact section, said second contact section and said fourth contact section being located in between said seventh contact section and said eighth contact section, said first generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said first contact section and said third contact section, said second generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said second contact section and said fourth contact section, said first generally U-shaped ferromagnetic pole piece magnetically coupled to said first general J-shaped ferromagnetic frame when said second generally U-shaped ferromagnetic pole piece magnetically coupled to said second general J-shaped ferromagnetic frame, and said first general U-shaped ferromagnetic pole piece magnetically coupled to said third general J-shaped ferromagnetic frame when said second general U-shaped ferromagnetic pole piece magnetically couple to said fourth general J-shaped ferromagnetic frame;

    a first group of contact bridge assemblies, each of said first group of contact bridge assemblies comprising a first contact bridge and a first spring, said first group of contact bridges made of a conductive material and operatively coupled to said first end of said actuator assembly, said first spring connected to said first contact bridge, the movement of said actuator assembly either driving said first group of contact bridges into contact with a first group of pairs of contact points positioned directly opposite said first group of contact bridges, said first group of contact bridges serving as a first conductive pathway between said first group of pairs of contact points, or driving said first group of contact bridges into breaking contact with said first group of pairs of contact points, each of said first group of pairs of contact points connecting to a first blow-out magnet, the movement of said actuator assembly driven by said relay motor assembly; and

    a second group of contact bridge assemblies, each of said second group of contact bridge assemblies comprising a second contact bridge and a second spring, said second group of contact bridges made of a conductive material and operatively coupled to said second end of said actuator assembly, said second spring connected to said second contact bridge, the movement of said actuator assembly either driving said second group of contact bridges into contact with a second group of pairs of contact points positioned directly opposite said second group of contact bridges, said second group of contact bridges serving as a second conductive pathway between said second group of pairs of contact points, or driving said second group of contact bridges into breaking contact with said second group of pairs of contact points, each of said second group of pairs of contact points connecting a second blow-out magnet, said second blow-out magnet being identical to said first blow-out magnet, the movement of said actuator assembly driven by said relay motor assembly.

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