DC backup power supply system

• US 7,495,415 B2
• Filed: 05/17/2005
• Issued: 02/24/2009
• Est. Priority Date: 04/16/2002
• Status: Expired due to Fees

• Current Assignee: Hitachi Information & Telecommunication Engineering, Ltd. (Hitachi, Ltd.)
• Original Assignee: Hitachi Computer Peripherals Company Limited (Hitachi, Ltd.), Hitachi, Ltd., Hitachi Maxell Limited (Maxell, Ltd.)
• Inventors: Gotou, Takao, Tanabe, Takashi, Nemoto, Minehiro, Isogai, Masato, Miyata, Toshikatsu, Takahashi, Yoshihide, Hamaogi, Masahiro, Kanouda, Akihiko, Takahashi, Fumikazu
• Primary Examiner(s): Ullah; Akm Enayet
• Assistant Examiner(s): PIGGUSH, AARON C
• Application Number:
  US11/130,123
• Publication Number:
  US 20050206242A1
• Time in Patent Office: 1,379 Days
• Field of Search: 307/66, 320/106, 320/110, 320/112, 320/116, 320/125, 320/128, 320/132, 320/134, 320/135, 320/136, 320/113, 363/65
• US Class Current: 320/112
• CPC Class Codes: G06F 1/30 Means for acting in the event of power-supply failure or interruption, e.g. power-supply fluctuations for resetting only G06F1/24
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/253 adapted for specific cells, e.g. electrochemical cells operating at high temperature
• CPC Class Codes: H01M 50/269 Mechanical means for varying the arrangement of batteries or cells for different uses, e.g. for changing the number of batteries or for switching between series and parallel wiring methods or arrangements for servicing or maintenance H01M6/50, H01M10/42
• CPC Class Codes: H02J 9/062 for AC powered loads
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A DC backup power supply system having a battery a charge-discharge circuit for charging and discharging a power between the battery and a DC line and a control circuit for controlling the charge-discharge circuit, wherein the battery has a number of battery cells and cylindrical portions of the battery cells are laid on an approximately horizontal plane.

Claims

1. A DC backup power supply system for supplying DC power to a load, comprising:

an AC/DC converter for converting AC power to DC power;

a DC/DC converter coupled to an output of the AC/DC converter for converting the DC power to DC power to be supplied to the load; and

at least one DC backup power supply unit which includes a battery to supply backup DC power;

a charge-discharge circuit for controlling an output of the battery; and

a control circuit for controlling the charge-discharge circuit;

wherein the battery, the charge-discharge circuit and the control circuit are electrically connected and arranged so as to form the DC backup power supply unit as a single unit;

wherein the DC backup power supply unit is connected via a detachable connector in parallel to a path from the AC/DC converter to the DC/DC converter at a connecting point between an output of the AC/DC converter to an input of the DC/DC converter and the input of the DC/DC converter, without a transformer between the DC backup power supply unit and the input of the DC/DC converter, so as to supply the backup DC power to the load through the DC/DC converter and to receive the DC power from the AC/DC converter via the path and the connecting point, and is configured so that the DC backup power supply unit is detachable while the load is maintained operational without interruption of DC power supplied from the DC/DC converter; and

wherein the battery has a number of battery cells, cylindrical portions of the battery cells are laid on an approximately horizontal plane, and the battery is accommodated in a space having a height corresponding to one unit (1U) size of a 19-inch rack.

2. A DC backup power supply system according to claim 1, wherein the battery has a number of battery cells, cylindrical portions of the battery cells are laid on an approximately horizontal plane, and a height of the battery is not greater than 45 mm.

3. A DC backup power supply system according to claim 1, wherein two DC backup power supply units each having a rated output power of at least 700 W are accommodated side by side in the space having the height corresponding to the one unit (1U) size.

4. A DC backup power supply system according to claim 1, wherein the battery has at least 40 sub-C size nickel-metal-hydride battery cells.

5. A DC backup power supply system according to claim 4, wherein the nickel-metal-hydride battery cells include at least two parallel connections of nickel-metal-hydride battery cells.

6. A DC backup power supply system according to claim 1, wherein three DC backup power supply units each having a rated output power of at least 400 W are accommodated side by side in the space having the height corresponding to the one unit (1U) size.

7. A DC backup power supply system according to claim 6, wherein the battery has at least 20 sub-C size nickel-metal-hydride battery cells.

8. A DC backup power supply system according to claim 1, wherein when a full-charged voltage of the battery is not greater than 48 V, a voltage at a DC line is set at a voltage at least equal to the voltage of the full-charged voltage of the battery.

9. A DC backup power supply system according to claim 3, wherein the rated output power is supplied for at least 6 minutes under the conditions that a temperature of the battery is at least 10°

C., an internal impedance of the battery is not greater than twice an initial value and the battery is in a full-charged state.

11. A DC backup power supply system according to claim 1, further comprising control means, and when a power supplied from a DC line and consumed by the load exceeds a predetermined value, the control means activates the at least one DC backup power supply unit to supply power to the load.

12. A DC backup power supply system according to claim 1, wherein the DC backup power supply unit is connected to a junction between an output to of the AC/DC converter and an input of the DC/DC converter so that the DC backup power supply unit supplies the backup DC power directly to the input of the DC/DC converter and receives the DC power directly from the output of the AC/DC converter.

13. A DC backup power supply system according to claim 1, wherein the battery has a number of battery cells and cylindrical portions of the battery cells are laid on an approximately horizontal plane.

14. A DC backup power supply system according to claim 13, wherein the battery cells are arranged so that an electrode of one battery cell is adjacent to an electrode of an adjacent battery cell.

15. A DC backup power supply system according to claim 1, wherein a height of the charge-discharge circuit and the control circuit is less than 44 mm.

16. A DC backup power supply system according to claim 1, wherein the battery is arranged in the DC backup power supply unit so that a space is delimited with respect to the battery through which cooling air passes.

10. A DC backup power supply system for a load normally supplied with DC power, comprising:

a DC power supply for supplying DC power to the load; and

at least one DC backup power supply unit which includes a battery to supply backup DC power;

a charge-discharge circuit for controlling an output of the battery; and

a control circuit for controlling the charge-discharge circuit;

wherein the battery has a number of battery cells, cylindrical portions of the battery cells being laid on an approximately horizontal plane;

wherein the battery, the charge-discharge circuit and the control circuit are electrically connected and arranged so as to form the DC backup power supply unit as a single unit; and

wherein the at least one DC backup power supply unit is connected via a detachable connector in parallel to a path from the DC power supply to the load at a connecting point between an output of at least a part of the DC power supply to an input of the load and the input of the load, without a transformer between the DC backup power supply unit and the input of the load, so as to supply the backup DC power to the load and to receive the DC power from the DC power supply via the path and the connecting point, and is configured so as to enable replacement of the at least one DC backup power supply unit while the load is maintained operational by supply of DC power from the DC power supply.

17. A DC backup power supply system according to claim 10, wherein a plurality of DC backup power supply units are provided, each of the plurality of DC backup power supply units having the detachable connector.

18. The DC backup power supply system according to claim 10, wherein AC is supplied to the load through a AC/DC converter and a DC/DC converter forming part of the DC power supply, and the at least one DC backup power supply unit is connected to the connecting point at a junction between the AC/DC converter and the DC/DC converter for supplying power to the load through the DC/DC converter so that the DC backup power supply unit supplies the backup DC power directly to the DC/DC converter and receives the DC power directly from the AC/DC converter.

19. A DC backup power supply system according to claim 10, wherein the battery has at least 40 sub-C size nickel-metal-hydride battery cells.

20. A DC backup power supply system according to claim 19, wherein the nickel-metal-hydride battery cells include at least two parallel connections of nickel-metal-hydride battery cells.

21. A DC backup power supply system according to claim 10, wherein when a full-charged voltage of the battery is not greater than 48 V, a voltage at a DC line is set at a voltage at least equal to the voltage of the full-charged voltage of the battery.

22. A DC backup power supply system according to claim 10, wherein the rated output power is supplied for at least 6 minutes under the conditions that a temperature of the battery is at least 10°

C., an internal impedance of the battery is not greater than twice an initial value and the battery is in a full-charged state.