Solid state fluid level sensor

• US 8,024,967 B2
• Filed: 05/09/2008
• Issued: 09/27/2011
• Est. Priority Date: 07/09/2004
• Status: Active Grant

• Current Assignee: Touchsensor Technologies LLC (Methode Electronics Incorporated)
• Original Assignee: Touchsensor Technologies LLC (Methode Electronics Incorporated)
• Inventors: Burdi, Roger D., Reniger, Bruce L.
• Primary Examiner(s): Shah; Samir M
• Application Number:
  US12/117,789
• Publication Number:
  US 20080250857A1
• Time in Patent Office: 1,236 Days
• Field of Search: 733/04.R, 733/04.C, 732/90.R, 732/90.V, 340/620
• US Class Current: 73/290.00R
• CPC Class Codes: F04B 17/03 driven by electric motors
• CPC Class Codes: F04B 49/02 Stopping, starting, unloading or idling control
• CPC Class Codes: F04D 15/0218 the condition being a liquid level or a lack of liquid supply
• CPC Class Codes: G01F 23/261 for discrete levels
• CPC Class Codes: G01F 23/265 for discrete levels
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01F 23/268 mounting arrangements of probes
• CPC Class Codes: H05K 1/0268 for electrical inspection or testing
• CPC Class Codes: H05K 1/16 incorporating printed electric components, e.g. printed resistor, capacitor, inductor
• CPC Class Codes: Y10T 29/4913 Assembling to base an electrical component, e.g., capacitor, etc.

Abstract

A sensor system for sensing liquid level in a bilge, for use in automatic bilge pump actuation. First and second field effect sensors are potted or sealed within a container or the bilge wall and are aligned in a vertical array and each comprise a substantially planar pattern of “electrodes” or conductive traces disposed on a printed circuit board (PCB) along with integrated circuits used to create a loop or arc-shaped electric field. As bilge liquid rises to the proximity or level of the field effect sensors, a change in the arc-shaped electric field is sensed and, in response, a bilge pump is automatically actuated to pump liquid out of the bilge. Optionally, the pump control can be programmed by use of a microprocessor to permit control of on-off timing and prevent undesirable effects of “sloshing.”

Claims

1. A fluid sensing pad comprising:

a first electrode having a geometric form;

a second electrode disposed in a spaced relationship to said first electrode, said second electrode substantially surrounding said first electrode;

a first active electrical component proximate to said first and second electrodes; and

an interconnect pattern electrically coupling said first and second electrodes, said first active electrical component, a controlled device, and a power supply for said controlled device,

wherein said first and second electrodes apply common mode signals to inputs of a differential sensing circuit.

2. A fluid sensing pad according to claim 1, further comprising a dielectric substrate for receiving said first and second electrodes, said first active electrical component, and a portion of said interconnect pattern.

3. A fluid sensing pad according to claim 1, further comprising a gain tuning component, said gain tuning component adjusting a sensitivity of said fluid sensing pad.

4. A fluid sensing pad according to claim 3, wherein the gain tuning component comprises:

a first gain tuning resistor electrically coupled to the first electrode; and

a second gain tuning resistor electrically coupled to the second electrode.

5. A fluid sensing pad according to claim 1, further comprising a conductive trace substantially surrounding said second electrode.

6. A fluid sensing pad according to claim 1, further comprising a microprocessor component electrically coupled to said interconnect pattern, said microprocessor component delaying actuation of said controlled device.

7. A fluid sensing pad according to claim 1, further comprising a current switching device electrically coupled to said interconnect pattern.

8. A fluid sensing pad according to claim 7, wherein the current switching device comprises an N-channel field effect transistor.

9. A fluid sensing pad according to claim 1, wherein said first active electrical component has an impedance lower than the detected fluid.

10. A fluid sensing pad according to claim 1, wherein the first active electrical component amplifies and buffers a signal from the first and second electrodes.

11. A fluid sensing pad according to claim 1, wherein said controlled device is a pump.

12. A fluid sensing pad according to claim 1, wherein the first electrode has a shape adapted to sense fluid.

13. A fluid sensing pad according to claim 12, further comprising:

a third electrode with a shape adapted to sense fluid, the third electrode disposed vertically with respect to the first electrode;

a fourth electrode disposed in a spaced relationship to the third electrode and at least partially surrounding the third electrode;

a second active electrical component electrically coupled to the third and fourth electrodes, the second active electrical component amplifying and buffering a second signal from the third and fourth electrodes; and

an interconnect pattern electrically coupling the third electrode, the fourth electrode, and the second active electrical component to the first electrode, the second electrode, and the first active electrical component,

wherein the first active electrical component amplifies and buffers a first signal from the first and second electrodes, and

wherein the first signal starts a device and the second signal stops the device.

14. A fluid sensing pad according to claim 13, further comprising:

a first conductive trace at least partially encircling the second electrode; and

a second conductive trace at least partially encircling the fourth electrode.

15. A fluid sensing pad according to claim 13, further comprising a gain tuning component, said gain tuning component adjusting a sensitivity of said fluid sensing pad.

16. A fluid sensing pad according to claim 15, wherein the gain tuning component comprises:

a first gain tuning resistor electrically coupled to the first electrode,

a second gain tuning resistor electrically coupled to the second electrode,

a third gain tuning resistor electrically coupled to the third electrode, and

a fourth gain tuning component electrically coupled to the fourth electrode.

17. A fluid sensing pad according to claim 1, wherein the controlled device is actuated when fluid is sensed by the first and second electrodes.

18. A fluid sensing pad according to claim 1, wherein the first electrode has a conductive trace area that is substantially equal to the conductive trace area of the second electrode.

19. A fluid sensing pad according to claim 1, further comprising a chamber disposed adjacent to the first and second electrodes that is configured so that fluid flows slowly in and out of the chamber so as to prevent fluid levels from changing rapidly adjacent to the first and second electrodes.